RM38T0EC _51 Engine / Hybrid System _144957 HYBRID / BATTERY CONTROL _0604248 FRAME WIRE A

HYBRID / BATTERY CONTROL  FRAME WIRE  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
A548697N05
4.25,2.573 5.25,2.74 1,0.167 5.729,0.24 6.74,0.406 1.01,0.167 4.021,0.646 5.031,0.813 1.01,0.167 4.208,2.531 5.292,2.781 1.083,0.25 4.667,4.24 5.677,4.406 1.01,0.167 1.781,3.646 2.448,3.813 0.667,0.167 1.156,1.458 1.51,1.458 false 4.219,3.854 4.542,3.854 false 6,1.281 6.229,1.281 false 4.281,1.177 4.635,1.177 false 1.427,4.24 1.604,3.729 1.604,3.729 1.771,3.729 false 5.26,2.656 5.635,2.656 false 3.604,1.385 3.844,0.719 3.844,0.719 4.01,0.719 false 5.156,0.917 5.563,0.313 5.563,0.313 5.729,0.313 false 4.281,4.323 4.656,4.323 false 6.052,2.094 6.406,2.094 false 4.708,1.01 5.26,1.365 0.552,0.354 18 false 3 0.958,1.302 1.51,1.656 0.552,0.354 18 false 4 6.573,1.135 7.125,1.49 0.552,0.354 18 false 5 4.885,3.677 5.083,3.948 0.198,0.271 18 false 1 5.198,0.896 5.521,1.135 0.323,0.24 10 false x5 4.219,4.344 4.542,4.583 0.323,0.24 10 false x2 4.302,2.573 5.531,3 1.229,0.427 8 false 6.0 (61, 53 in.*lbf) 5.792,0.25 7.021,0.677 1.229,0.427 8 false 7.5 (76, 66 in.*lbf) 4.083,0.646 5.313,1.073 1.229,0.427 8 false 5.0 (51, 44 in.*lbf) 4.719,4.24 5.969,4.479 1.25,0.24 8 false 8.0 (82, 71 in.*lbf) 3.667,1.458 3.99,1.698 0.323,0.24 10 false x2 1.844,3.646 2.448,3.854 0.604,0.208 8 false 10 (102, 7) 6.479,1.948 7.031,2.302 0.552,0.354 18 false 2

Procedure Part Name Code
Z101186

Z101188

Z101187

1 FLOOR UNDER WIRE 821H1 (Click here) - -
2 BATTERY TERMINAL CONNECTOR COVER 28800D - - -
3 DASH PANEL HEAT INSULATOR 55225C - - -
4 FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY 51201 - - -
5 NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY G920Q (Click here) - -

V111893

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)
V100146

N*m (kgf*cm, ft.*lbf): Specified torque

A548695N03
2.385,4.99 3.219,5.156 0.833,0.167 2.344,4.948 3.26,5.198 0.917,0.25 3.313,3.625 3.76,3.625 false 4.052,1.531 4.344,1.531 false 1.521,0.75 1.813,0.75 false 2.271,1.469 2.396,1.094 2.396,1.094 2.552,1.094 false 5.552,4.323 5.844,4.323 false 6.198,4.76 6.49,4.76 false 6.385,3.323 6.677,3.323 false 6.156,2.073 6.448,2.073 false 3.219,5.073 3.385,5.073 3.385,5.073 3.604,4.698 false 4.042,3.479 4.594,3.833 0.552,0.354 18 false 13 6.5,1.896 7.052,2.25 0.552,0.354 18 false 12 6.698,3.156 7.083,3.563 0.385,0.406 18 false 11 6.542,4.604 6.906,4.99 0.365,0.385 18 false 10 5.906,4.156 6.292,4.563 0.385,0.406 18 false 9 1.885,0.583 2.271,0.99 0.385,0.406 18 false 8 4.396,1.365 4.781,1.771 0.385,0.406 18 false 6 5.167,2.146 5.719,2.5 0.552,0.354 10 false x2 4.948,2.208 5.5,2.563 0.552,0.354 10 false x2 3.656,4.563 4.208,4.917 0.552,0.354 10 false x2 2.625,0.938 3.01,1.344 0.385,0.406 18 false 7 2.458,4.99 3.448,5.375 0.99,0.385 8 false 36.8 (375, 27)

Procedure Part Name Code
Z101186

Z101188

Z101187

6 DECK TRIM SIDE PANEL ASSEMBLY RH 64730B - - -
7 REAR SEAT SIDE GARNISH RH 62551F - - -
8 REAR DOOR OPENING TRIM WEATHERSTRIP RH 62331A - - -
9 DECK FLOOR BOX RH 64995 - - -
10 SPARE WHEEL CUSHION 64777J - - -
11 DECK BOARD ASSEMBLY 58410B - - -
12 REAR DECK TRIM COVER 64716D - - -
13 REAR SEATBACK ASSEMBLY RH - (Click here) - -

V111893

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) - -

A548698N01
4.563,1.958 5.313,2.125 0.75,0.167 4.521,1.917 5.354,2.167 0.833,0.25 1.927,0.458 3.115,0.458 false 2.677,0.927 2.677,0.458 false 2.323,1.938 2.604,1.708 2.604,1.708 2.833,1.708 false 4.365,2.885 4.615,2.885 false 4.625,3.594 4.958,3.594 false 5.74,1.854 5.875,2.188 5.875,2.188 6.01,2.188 false 3.594,4.292 3.927,4.292 false 1.813,3.531 2.146,3.531 false 0.771,2.708 1.104,2.708 false 6.427,1.031 6.51,1.219 6.51,1.219 6.646,1.219 false 4.375,2.115 4.417,2.042 4.417,2.042 4.552,2.042 false 3.26,3.323 3.573,3.521 0.313,0.198 10 false x2 0.729,1.521 1.042,1.719 0.313,0.198 10 false x2 4.406,2.177 4.719,2.375 0.313,0.198 10 false x6 3.354,0.302 3.75,0.729 0.396,0.427 18 false 20 5.021,3.417 5.427,3.813 0.406,0.396 18 false 19 4.021,4.125 4.365,4.531 0.344,0.406 18 false 18 2.198,3.344 2.542,3.75 0.344,0.406 18 false 15 4.948,2.74 5.292,3.146 0.344,0.406 18 false 14 1.167,2.542 1.51,2.948 0.344,0.406 18 false 16 2.896,1.531 3.24,1.938 0.344,0.406 18 false 17 6.708,1.052 7.052,1.458 0.344,0.406 18 false 22 3.208,0.344 3.427,0.604 0.219,0.26 10 false ● 4.635,1.958 5.406,2.188 0.771,0.229 8 false 16 (163, 12) 6.333,2.042 6.76,2.344 0.427,0.302 18 false 21

Procedure Part Name Code
Z101186

Z101188

Z101187

14 REAR SEAT CUSHION LEG SUB-ASSEMBLY 71033 (Click here) - -
15 REAR UNDER COVER 76971G - - -
16 REAR UNDER SIDE COVER RH 76973F - - -
17 REAR DOOR SCUFF PLATE RH 67917A - - -
18 REAR UNDER SIDE COVER LH 76974F - - -
19 REAR DOOR SCUFF PLATE LH 67918A - - -
20 REAR SEAT CUSHION LOCK HOOK 72693 - - -
21 BENCH TYPE REAR SEAT CUSHION ASSEMBLY - (Click here) - -
22 REAR CENTER SEAT OUTER BELT ASSEMBLY 73350C - - -

V111893

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) ● Non-reusable part

A548692N02
4.156,1.229 5.156,1.396 1,0.167 3.208,0.802 4.292,1.052 1.083,0.25 3.25,0.844 4.25,1.01 1,0.167 2.927,1.385 3.083,0.927 3.083,0.927 3.25,0.927 false 3.979,2.073 4.281,2.073 false 3.865,1.313 4.146,1.313 false 3.917,1.323 4.229,1.479 0.313,0.156 10 false x2 4.635,1.896 5.063,2.219 0.427,0.323 18 false 23 4.219,1.229 5.25,1.521 1.031,0.292 8 false 8.0 (82, 71 in.*lbf) 3.292,0.854 4.323,1.146 1.031,0.292 8 false 8.0 (82, 71 in.*lbf)

Procedure Part Name Code
Z101186

Z101188

Z101187

23 FLOOR UNDER WIRE 821H1 (Click here) - -

V111893

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)
V100146

N*m (kgf*cm, ft.*lbf): Specified torque

A537164N02
2.021,1.229 2.396,1.229 false 1.667,1.063 2.615,1.552 0.948,0.49 18 false 24

Procedure Part Name Code
Z101186

Z101188

Z101187

24 SERVICE PLUG GRIP G3834 - - -

PROCEDURE

Hide 821H1 1.CONNECT FLOOR UNDER WIRE

Z101186

CAUTION:

Be sure to wear insulated gloves.



a.
A548710N01
0.615,0.083 0.896,0.438 0.281,0.354 18 false i

i.

Install the nut and engage the 4 clamps.

Torque:
6.0 N*m (61 kgf*cm, 53 in.*lbf)



b.
A548711N01
0.083,0.021 0.75,0.313 0.667,0.292 18 true i, ii, iii

i.

Insert the floor under wire into the floor panel hole and engage the grommet.


ii.

Install the 2 nuts.

Torque:
8.0 N*m (82 kgf*cm, 71 in.*lbf)


iii.

Engage the 6 clamps.



c.
A522441N02
0.083,0.083 0.458,0.375 0.375,0.292 18 true i, ii

i.

Connect the engine room main wire with the nut.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


ii.

Engage the 2 claws to install the floor under wire terminal cover.



d.
A537165C02
3.594,1.01 4.031,1.208 true 4.094,1.146 4.344,1.333 0.25,0.188 10 true *a 3.635,0.135 3.813,0.417 0.177,0.281 18 true ii 3.719,1.25 3.875,1.531 0.156,0.281 18 true i
*a Shield Ground - -


i.

Connect the shield ground to the HV battery.


ii.

Connect the 2 HV battery junction block assembly connectors.

NOTICE:

Make sure that the connectors are connected securely.




Hide 28800D 2.INSTALL BATTERY TERMINAL CONNECTOR COVER

Hide 55225C 3.INSTALL DASH PANEL HEAT INSULATOR

Torque:
5.0 N*m (51 kgf*cm, 44 in.*lbf)

Hide G920Q 5.INSTALL NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY

Z101186

Click here(Click here)

Hide 62551F 7.INSTALL REAR SEAT SIDE GARNISH RH

Hide 62331A 8.INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH

Hide 64995 9.INSTALL DECK FLOOR BOX RH

Hide 64777J 10.INSTALL SPARE WHEEL CUSHION

Hide 58410B 11.INSTALL DECK BOARD ASSEMBLY

Hide 64716D 12.INSTALL REAR DECK TRIM COVER

Hide 13.INSTALL REAR SEATBACK ASSEMBLY RH

Z101186

Click here(Click here)

Hide 76973E 16.INSTALL REAR UNDER SIDE COVER RH

Hide 67917A 17.INSTALL REAR DOOR SCUFF PLATE RH

Hide 76974E 18.INSTALL REAR UNDER SIDE COVER LH

Hide 67918A 19.INSTALL REAR DOOR SCUFF PLATE LH

Hide 821H1 23.CONNECT FLOOR UNDER WIRE

Z101186

Click here(Click here)