The HV battery is composed of 60 cells (3.7 V each) in series. The battery ECU assembly monitors difference in voltage of each HV battery cell to detect malfunctions of the HV battery.
| DTC No. | Detection Item | DTC Detection Condition | Trouble Area | MIL | Warning Indicate | Note |
|---|---|---|---|---|---|---|
| P1CC81E | Hybrid/EV Battery Stack 1 Voltage Difference Out of Range | The difference in voltage of each cell of the No. 1 HV supply stack sub-assembly exceeds the specified value.
(1 trip detection logic) |
·
HV battery ·
HV battery junction block assembly ·
Battery ECU assembly |
Comes on | Master Warning:
Comes on |
SAE Code: P33DA |
| P1CC91E | Hybrid/EV Battery Stack 2 Voltage Difference Out of Range | The difference in voltage of each cell of the No. 2 HV supply stack sub-assembly exceeds the specified value.
(1 trip detection logic) |
·
HV battery ·
HV battery junction block assembly ·
Battery ECU assembly |
Comes on | Master Warning:
Comes on |
SAE Code: P33DB |
If the difference in voltage between each HV battery cell exceeds the specified value, the battery ECU assembly determines that a malfunction has occurred. When the malfunction detection condition is satisfied, the battery ECU assembly will illuminate the MIL and store a DTC.
| Related DTCs | P33DA (INF P1CC81E), P33DB (INF P1CC91E): Battery cell malfunction |
| Required sensors/components | Battery ECU assembly |
| Frequency of operation | Continuous |
| Duration | TMC's intellectual property |
| MIL operation | 1 driving cycle |
| Sequence of operation | None |
| The monitor will run whenever the following DTCs are not stored | TMC's intellectual property |
| Other conditions belong to TMC's intellectual property | - |
| TMC's intellectual property | - |
| Battery ECU assembly | DTC P33DA (INF P1CC81E) is not detected
DTC P33DB (INF P1CC91E) is not detected |
After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.
When clearing the permanent DTCs, refer to the "CLEAR PERMANENT DTC" procedure.
Connect the GTS to the DLC3.
Turn the ignition switch to ON and turn the GTS on.
Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
Turn the ignition switch off and wait for 1 hour or more.[*1]
Turn the ignition switch to ON and turn the GTS on.[*2]
With ignition switch ON and wait for 10 seconds or more.[*3]
Drive the vehicle on urban roads for approximately 10 minutes.[*4]
[*1] to [*4]: Normal judgment procedure.
The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.
This DTC may not be stored if the vehicle is stopped or being driven at a constant speed.
Turn the ignition switch to ON and turn the GTS on.
Enter the following menus: Powertrain / HV Battery / Utility / All Readiness.
Check the DTC judgment result.
If the judgment result shows NORMAL, the system is normal.
If the judgment result shows ABNORMAL, the system has a malfunction.
If the judgment result shows INCOMPLETE, perform the normal judgment procedure again.
Refer to the wiring diagram for DTC P1A001C.
Refer to the precautions before inspecting high voltage circuit.
After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.
When disconnecting and reconnecting the auxiliary battery
When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.
Check for DTCs.
| Result | Proceed to |
|---|---|
| "P1CC81E or P1CC91E" only is output, or DTCs except the ones in the table below are also output. | A |
| DTCs of hybrid battery system in the table below are output. | B |
| DTCs of hybrid control system in the table below are output. | C |
| System | Relevant DTC | |
|---|---|---|
| Hybrid battery system | P060A47 | Hybrid/EV Battery Energy Control Module Monitoring Processor Watchdog / Safety MCU Failure |
| P060B49 | Hybrid/EV Battery Energy Control Module A/D Processing Internal Electronic Failure | |
| P060687 | Hybrid/EV Battery Energy Control Module Processor to Monitoring Processor Missing Message | |
| Hybrid control system | P0A1F94 | Hybrid/EV Battery Energy Control Module Unexpected Operation |
Turn the ignition switch off.
A
B
C
Check the DTCs that were output when the vehicle was brought to the workshop.
| Result | Proceed to |
|---|---|
| "P1CC81E" is also output. | A |
| "P1CC91E" is also output. | B |
A
B
| Result | Proceed to | |
|---|---|---|
| OK | A | |
| Not connected securely | The terminals are not damaged or corroded | B |
| Not connected securely | The terminals are damaged or corroded | C |
A
B
C
Read the value of freeze frame data items "Hybrid/EV battery cell 1 voltage" through "Hybrid/EV battery cell 30 voltage" for DTC P1CC81E and make a note if the value of any is the lowest voltage value.
Turn the ignition switch off.
| Proceed to |
|---|
| NEXT |
NEXT
| Result | Proceed to |
|---|---|
| The voltage between the terminals is 50 kΩ or more. | A |
| Other than above | B |
A
B
Read the odometer to check the total distance the vehicle has been driven.
| Result | Proceed to | |
|---|---|---|
| Total distance driven is less than 200000 km (124280 mile) | A | |
| Total distance driven is 200000 km (124280 mile) or more | Current total distance driven - total distance driven when HV battery junction block assembly replaced = less than 200000 km (124280 mile) *1 | |
| Other than above | B | |
*1: If the HV battery junction block assembly has been replaced, use the total distance driven since it was replaced.
A
B
| Proceed to |
|---|
| NEXT |
NEXT
Clear the DTCs and freeze frame data.
Drive the vehicle on urban roads for approximately 10 minutes.
| Proceed to |
|---|
| NEXT |
NEXT
Check if DTCs are output.
| Result | Proceed to |
|---|---|
| "P1CC81E" is output. | A |
| "P1CC81E" is not output. | B |
Turn the ignition switch off.
A
B
| Proceed to |
|---|
| NEXT |
NEXT
| Proceed to |
|---|
| NEXT |
NEXT
Clear the DTCs and freeze frame data.
Drive the vehicle on urban roads for approximately 10 minutes.
| Proceed to |
|---|
| NEXT |
NEXT
Check if DTCs are output.
| Result | Proceed to |
|---|---|
| "P1CC81E" is output. | A |
| "P1CC81E" is not output. | B |
Turn the ignition switch off.
A
B
| Proceed to |
|---|
| NEXT |
NEXT
| Result | Proceed to | |
|---|---|---|
| OK | A | |
| Not connected securely | The terminals are not damaged or corroded | B |
| Not connected securely | The terminals are damaged or corroded | C |
A
B
C
Read the value of freeze frame data items "Hybrid/EV battery cell 31 voltage" through "Hybrid/EV battery cell 60 voltage" for DTC P1CC91E and make a note if the value of any is the lowest voltage value.
Turn the ignition switch off.
| Proceed to |
|---|
| NEXT |
NEXT
| Result | Proceed to |
|---|---|
| The voltage between the terminals is 50 kΩ or more. | A |
| Other than above | B |
A
B
Read the odometer to check the total distance the vehicle has been driven.
| Result | Proceed to | |
|---|---|---|
| Total distance driven is less than 200000 km (124280 mile) | A | |
| Total distance driven is 200000 km (124280 mile) or more | Current total distance driven - total distance driven when HV battery junction block assembly replaced = less than 200000 km (124280 mile) *1 | |
| Other than above | B | |
*1: If the HV battery junction block assembly has been replaced, use the total distance driven since it was replaced.
A
B
| Proceed to |
|---|
| NEXT |
NEXT
Clear the DTCs and freeze frame data.
Drive the vehicle on urban roads for approximately 10 minutes.
| Proceed to |
|---|
| NEXT |
NEXT
Check if DTCs are output.
| Result | Proceed to |
|---|---|
| "P1CC91E" is output. | A |
| "P1CC91E" is not output. | B |
Turn the ignition switch off.
A
B
| Proceed to |
|---|
| NEXT |
NEXT
| Proceed to |
|---|
| NEXT |
NEXT
Clear the DTCs and freeze frame data.
Drive the vehicle on urban roads for approximately 10 minutes.
| Proceed to |
|---|
| NEXT |
NEXT
Check if DTCs are output.
| Result | Proceed to |
|---|---|
| "P1CC91E" is output. | A |
| "P1CC91E" is not output. | B |
Turn the ignition switch off.
A
B
| Proceed to |
|---|
| NEXT |
NEXT