RM38T0EC _51 Engine / Hybrid System _144716 M20F-FXS, M20G-FXS COOLING _0603000 RADIATOR A

M20F-FXS, M20G-FXS COOLING  RADIATOR  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
A548609N02
4.625,0.375 5.229,0.375 false 5.063,2.531 5.146,3.156 5.146,3.156 5.313,3.156 false 1.708,3.313 1.875,3.313 1.875,3.313 2.021,3.094 false 2.708,1.198 3.042,1.198 false 3.146,2.948 3.146,2.615 false 2.792,0.656 3.125,0.656 false 4.677,3.083 4.844,3.083 4.844,3.083 4.938,2.573 false 5.594,3.01 5.875,3.365 0.281,0.354 18 false 1 3.094,2.969 3.375,3.323 0.281,0.354 18 false 2 2.594,0.479 2.875,0.833 0.281,0.354 18 false 3 2.51,1.031 2.792,1.385 0.281,0.354 18 false 4 1.521,3.156 1.802,3.51 0.281,0.354 18 false 5 4.438,0.271 4.719,0.625 0.281,0.354 18 false 6 3.24,0.583 3.552,0.781 0.313,0.198 10 false x2 5.156,2.438 5.469,2.635 0.313,0.198 10 false x2 4.885,2.375 5.198,2.573 0.313,0.198 10 false x2 4.531,2.979 4.844,3.177 0.313,0.198 10 false ● 3.271,2.479 3.583,2.677 0.313,0.198 10 false x2

Procedure Part Name Code
Z101186

Z101188

Z101187

1 RADIATOR DRAIN COCK PLUG 16400B (Click here) - -
2 RADIATOR SUPPORT GROMMET 16533C - - -
3 RADIATOR SUPPORT CUSHION 16523A - - -
4 RADIATOR ASSEMBLY 16400 (Click here) - -
5 COOLER CONDENSER ASSEMBLY 884A0 (Click here) - -
6 FAN WITH MOTOR ASSEMBLY - (Click here) - -

● Non-reusable part - -

A548604N02
1.073,1.25 2.073,1.417 1,0.167 1.667,0.354 2.385,0.521 0.719,0.167 6.135,2.333 7.135,2.5 1,0.167 0.583,0.552 0.719,0.552 0.719,0.552 0.854,0.729 false 2.385,0.427 2.563,0.427 2.563,0.427 2.594,0.698 false 4.688,0.542 4.521,0.542 4.521,0.542 4.292,0.844 false 3.417,1.573 3.688,1.573 false 3.167,1 3.333,1 3.333,1 3.406,0.813 false 6.448,0.271 6.698,0.271 false 6.427,1.615 6.604,2.146 6.604,2.146 6.604,2.313 false 4.313,1.188 4.635,1.188 false 5.969,1.188 6.167,1.188 false 6.469,0.604 6.719,0.604 false 1.25,0.948 1.333,0.823 1.333,0.823 1.5,0.823 false 5.51,2.094 5.833,2.094 false 5.25,1.698 5.573,1.698 false 0.615,1 0.906,1.323 0.906,1.323 1.073,1.323 false 0.917,1.698 1.25,1.698 false 2.375,2.375 2.708,2.375 false 1,2.635 1.333,2.635 false 0.813,4.01 1.146,4.01 false 2,3.667 2.333,3.667 false 3.271,3.948 3.604,3.948 false 0.948,5.104 1.281,5.104 false 2.76,4.865 3.094,4.865 false 4.208,5.438 4.542,5.438 false 6.302,4.542 6.635,4.542 false 1.104,1.281 2.042,1.479 0.938,0.198 8 false 7.5 (76, 66 in.*lbf) 0.781,0.938 1.052,1.115 0.271,0.177 10 false x2 4,1.01 4.417,1.344 0.417,0.333 18 false 21 6.24,1.052 6.573,1.354 0.333,0.302 18 false 20 2.688,0.698 2.958,0.875 0.271,0.177 10 false x5 1.698,0.365 2.427,0.542 0.729,0.177 8 false 12.5 (127, 9) 4.24,0.396 4.51,0.573 0.271,0.177 10 false x3 1.51,0.698 1.927,1 0.417,0.302 18 false 16 1.26,1.552 1.677,1.854 0.417,0.302 18 false 14 6.49,1.5 6.76,1.677 0.271,0.177 10 false x3 6.198,2.344 7.135,2.542 0.938,0.198 8 false 4.0 (41, 35 in.*lbf) 3.74,1.406 4.167,1.698 0.427,0.292 18 false 15 0.302,0.417 0.625,0.729 0.323,0.313 18 false 17 5.823,0.104 6.146,0.417 0.323,0.313 18 false 26 6.125,0.448 6.448,0.76 0.323,0.313 18 false 27 6.125,0.146 6.448,0.385 0.323,0.24 12 false (*A) 4.917,1.531 5.333,1.833 0.417,0.302 18 false 19 5.198,1.927 5.615,2.229 0.417,0.302 18 false 18 3.333,0.208 3.604,0.385 0.271,0.177 10 false x3 4.75,0.375 5.167,0.708 0.417,0.333 18 false 22 2.854,0.833 3.271,1.167 0.417,0.333 18 false 23 1.375,2.469 1.792,2.771 0.417,0.302 18 false 9 2.771,2.208 3.188,2.51 0.417,0.302 18 false 7 1.177,3.844 1.594,4.146 0.417,0.302 18 false 8 2.354,3.51 2.771,3.813 0.417,0.302 18 false 13 3.656,3.792 4.073,4.094 0.417,0.302 18 false 12 1.354,4.927 1.771,5.229 0.417,0.302 18 false 13 3.146,4.698 3.563,5 0.417,0.302 18 false 25 4.583,5.26 5,5.563 0.417,0.302 18 false 10 6.688,4.375 7.104,4.677 0.417,0.302 18 false 24

Procedure Part Name Code
Z101186

Z101188

Z101187

7 NO. 2 RADIATOR AIR GUIDE 16594A - - -
8 HYBRID WATER PUMP INLET HOSE G922E - - -
9 NO. 2 INVERTER COOLING OUTLET HOSE G922D - - -
10 NO. 1 INVERTER COOLING INLET HOSE G922AA - - -
11 NO. 1 RADIATOR HOSE 16571C - - -
12 NO. 2 RADIATOR HOSE 16572D - - -
13 INLET HYBRID RADIATOR HOSE G922H - - -
14 NO. 1 WATER BY-PASS HOSE 16261G - - -
15 UPPER RADIATOR SUPPORT SUB-ASSEMBLY 53205 - - -
16 HOOD LOCK CONTROL CABLE ASSEMBLY 53630 - - -
17 HOOD LOCK ASSEMBLY 53510 - - -
18 AIR CLEANER CASE SUB-ASSEMBLY 17701 - - -
19 AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY 17801 - - -
20 AIR CLEANER CAP SUB-ASSEMBLY 17705 - - -
21 INLET NO. 2 AIR CLEANER 17752 (Click here) - -
22 INLET NO. 1 AIR CLEANER 17751 - - -
23 INLET NO. 3 AIR CLEANER 17753 - - -
24 HEADLIGHT ASSEMBLY - - - -
25 INVERTER WATER PUMP WITH MOTOR ASSEMBLY G9040 - - -
26 ADD ENGINE COOLANT - - (Click here) -
27 INSPECT FOR COOLANT LEAK - (Click here) - -

*A for Engine - -
V100146

N*m (kgf*cm, ft.*lbf): Specified torque
V100135

MP grease

PROCEDURE

Hide 16400B 1.INSTALL RADIATOR DRAIN COCK PLUG

Z101186

NOTICE:

The O-ring is non-reusable parts.



Hide 16535 2.INSTALL RADIATOR SUPPORT LOWER

Hide 16523A 3.INSTALL RADIATOR SUPPORT CUSHION

Hide 16400 4.INSTALL RADIATOR ASSEMBLY

Z101186

NOTICE:

Do not apply excessive force to the cooler condenser assembly or pipe when installing the radiator assembly.



Hide 884A0 5.INSTALL COOLER CONDENSER ASSEMBLY

Z101186

NOTICE:

Do not damage the cooler condenser assembly when installing the cooler condenser assembly.



Hide 6.INSTALL FAN WITH MOTOR ASSEMBLY

Z101186

NOTICE:

Do not damage the radiator assembly when installing the fan with motor assembly.



Torque:
7.0 N*m (71 kgf*cm, 62 in.*lbf)

Hide 16594A 7.INSTALL NO. 2 RADIATOR AIR GUIDE

Hide G922E 8.CONNECT HYBRID WATER PUMP INLET HOSE

Hide G922D 9.CONNECT NO. 2 INVERTER COOLING OUTLET HOSE

Hide G922AA 10.CONNECT NO. 1 INVERTER COOLING INLET HOSE

Hide 16571C 11.CONNECT NO. 1 RADIATOR HOSE

Hide 16572D 12.CONNECT NO. 2 RADIATOR HOSE

Hide G922H 13.CONNECT INLET HYBRID RADIATOR HOSE

Hide 16261G 14.CONNECT NO. 1 WATER BY-PASS HOSE

Hide 53205 15.INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

Torque:
12.5 N*m (127 kgf*cm, 9 ft.*lbf)

Hide 53630 16.CONNECT HOOD LOCK CONTROL CABLE ASSEMBLY

Hide 17801 19.INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

Hide 17705 20.INSTALL AIR CLEANER CAP SUB-ASSEMBLY

Hide 17752 21.INSTALL INLET NO. 2 AIR CLEANER

Hide 17751 22.INSTALL INLET NO. 1 AIR CLEANER

Hide 17753 23.INSTALL INLET NO. 3 AIR CLEANER