RM38T0EC _51 Engine / Hybrid System _144957 HYBRID / BATTERY CONTROL _0604237 WATER PUMP WITH MOTOR A

HYBRID / BATTERY CONTROL  WATER PUMP WITH MOTOR  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS(INSTALLATION)
A548694N01
4.198,3.542 5.281,3.708 1.083,0.167 2.927,2.917 4.01,3.083 1.083,0.167 6.531,0.271 6.802,0.271 false 6.49,2.656 6.74,2.656 false 2.094,2.625 2.344,2.625 false 2.094,3.333 2.25,3.5 2.25,3.5 2.417,3.5 false 1.219,2.969 1.281,3.458 1.281,3.458 1.448,3.458 false 6.542,0.604 6.76,0.604 false 2.573,3.125 2.74,3 2.74,3 2.917,3 false 4.76,3.531 4.76,3.333 false 6.802,2.479 7.083,2.833 0.281,0.354 18 false 4 6.354,0.094 6.635,0.448 0.281,0.354 18 false 2 2.656,2.469 2.938,2.823 0.281,0.354 18 false 1 2.635,3.094 2.948,3.292 0.313,0.198 10 false x2 4.823,3.198 5.135,3.396 0.313,0.198 10 false x4 5.823,3.563 6.135,3.76 0.313,0.198 10 false x10 2.76,3.333 3.042,3.688 0.281,0.354 18 false 1 1.729,3.333 2.01,3.688 0.281,0.354 18 false 1 6.365,0.438 6.646,0.792 0.281,0.354 18 false 3 4.281,3.542 5.313,3.75 1.031,0.208 8 false 7.5 (76, 66 in.*lbf) 3.021,2.927 4.052,3.135 1.031,0.208 8 false 7.0 (71, 62 in.*lbf)

Procedure Part Name Code
Z101186

Z101188

Z101187

1 INVERTER WATER PUMP WITH MOTOR ASSEMBLY G9040 (Click here) - -
2 COOLANT (for Inverter) - - (Click here) -
3 COOLANT LEAK (for Inverter) - - - (Click here)
4 NO. 1 ENGINE UNDER COVER ASSEMBLY 51410 - - -

V100146

N*m (kgf*cm, ft.*lbf): Specified torque - -

PROCEDURE

Hide G9040 1.INSTALL INVERTER WATER PUMP WITH MOTOR ASSEMBLY

a.
A523041C02
1.906,1.375 1.604,0.854 true 5.833,0.865 5.583,0.438 true 3.531,0.323 3.115,0.323 true 4.802,1.438 4.385,1.438 true 4.458,1.323 4.208,0.896 true 2.281,0.979 2.594,1.135 0.313,0.156 10 false *b 5.635,0.073 5.948,0.229 0.313,0.156 10 false *c 5.063,0.083 5.49,0.25 0.427,0.167 10 false 360° 2.188,1.51 2.615,1.677 0.427,0.167 10 false 360° 2.01,0.698 2.323,0.854 0.313,0.156 10 false *d 1.448,0.729 1.76,0.885 0.313,0.156 10 false *a 0.438,0.052 0.719,0.406 0.281,0.354 18 false i 5.844,0.885 6.156,1.042 0.313,0.156 10 false *a 5.927,0.385 6.24,0.542 0.313,0.156 10 false *d 2.865,0.229 3.073,0.427 0.208,0.198 10 true *1 4.479,1.365 4.688,1.563 0.208,0.198 10 true *2
*1 Inlet Hybrid Water Pump Hose *2 Outlet No. 1 Hybrid Water Pump Hose
*a Alignment Mark *b RH Side
*c Up *d Front of Vehicle


i.

Connect the outlet No. 1 hybrid water pump hose and inlet hybrid water pump hose to the inverter water pump with motor assembly and slide the 2 clips to secure them.

NOTICE:
·

To prevent foreign matter from entering the inverter water pump with motor assembly and inverter cooling system, do not remove the pieces of cloth from the pipes and disconnected hoses until installation.

·

Make sure to align the alignment marks of the hoses with the ribs of the inverter water pump with motor assembly.

·

Do not apply excessive force to the hoses.

·

If the inverter water pump with motor assembly has been struck or dropped, replace it.

·

Make sure to connect the outlet No. 1 hybrid water pump hose and inlet hybrid water pump hose to the point where they contact the rib of the inverter water pump with motor assembly.



HINT:

Make sure that the clips are positioned as shown in the illustration.




b.
A522048N01
2.052,0.031 2.74,0.313 0.688,0.281 18 true i, ii, iii

i.

Temporarily install the inverter water pump with motor assembly to the fan shroud assembly with the 2 bolts.


ii.

Fully tighten the 2 bolts.

Torque:
7.0 N*m (71 kgf*cm, 62 in.*lbf)

NOTICE:

As overtightening the bolts may damage the fan shroud assembly, make sure to use a torque wrench.



iii.

Connect the inverter water pump with motor assembly connector.

NOTICE:

If a dustproof cap is installed to the inverter water pump with motor assembly connector, do not remove it until the connector is to be connected.