RM38T0EC _51 Engine / Hybrid System _144716 M20F-FXS, M20G-FXS COOLING _0602998 WATER PUMP A

M20F-FXS, M20G-FXS COOLING WATER PUMP REMOVAL

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

4.438,0.75 4.75,0.417 4.75,0.417 4.917,0.417 false 4.969,0.219 5.24,0.635 0.271,0.417 18 false 1 3.51,2.26 3.781,2.5 0.271,0.24 10 false x4 5.479,2.135 5.75,2.375 0.271,0.24 10 false x10

Procedure		Part Name Code
1	NO. 1 ENGINE UNDER COVER ASSEMBLY	51410	-	-	-

3.354,3.979 4.188,3.979 false 4.115,4.563 4.417,4.375 4.417,4.375 4.583,4.375 false 1.323,3.302 1.906,3.302 false 2.896,5.073 3.313,5.073 false 2.229,1.146 2.646,1.146 false 2.813,3.635 3.01,3.344 3.01,3.344 3.177,3.344 false 3.01,2.896 2.927,2.313 2.927,2.313 2.76,2.313 true 2.667,1 2.948,1.354 0.281,0.354 18 false 2 1.094,3.135 1.375,3.49 0.281,0.354 18 false 5 4.542,3.865 4.823,4.219 0.281,0.354 18 false 6 4.958,4.25 5.24,4.604 0.281,0.354 18 false 4 3.365,4.927 3.646,5.281 0.281,0.354 18 false 3 2,2.875 2.313,3.073 0.313,0.198 10 false x4 3.885,3.74 4.198,3.938 0.313,0.198 10 false x2 2.604,2.208 2.917,2.406 0.313,0.198 10 false ● 3.24,3.24 3.552,3.438 0.313,0.198 10 false ●

Procedure		Part Name Code
2	INTAKE MANIFOLD	17111	-	-	-
3	NO. 2 RADIATOR HOSE	16572D	-	-	-
4	NO. 7 WATER BY-PASS HOSE	-	(202307,999999,_51,_144716,_0602998,RM100000002BNM8_01_0031,)	-	-
5	ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING)	16032	(202307,999999,_51,_144716,_0602998,RM100000002BNM8_01_0006,)	-	-
6	WATER INLET SUB-ASSEMBLY WITH THERMOSTAT	16031	(202307,999999,_51,_144716,_0602998,RM100000002BNM8_01_0032,)	-	-

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Non-reusable part

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during engine water pump assembly (water inlet housing) removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
· Replacement of throttle body with motor assembly · Cleaning the deposits from the throttle body with motor assembly · Gas leak from exhaust system is repaired	Inspection After Repair	· Poor idle, etc. · Engine start function, etc.	(202307,999999,_51,_144956,_0604911,RM100000002BWPD,)

HINT:

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Front camera system	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.	(202307,999999,_95,_112293,_0586709,RM100000002BSVY,)

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Power door lock control system · Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.	(202201,999999,_58,_115226,_0510939,RM1000000020BSY,)
Power back door system	Fully close the back door by hand. HINT: Initialization is not necessary if the above procedures are performed while the back door is closed.	(202201,999999,_59,_113746,_0504731,RM100000001ZJKP,)
Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

PROCEDURE

Hide Display 51410 1.REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0306,

Hide Display 17111 2.REMOVE INTAKE MANIFOLD

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (INTAKE / EXHAUST)>INTAKE MANIFOLD>REMOVAL202307,999999,_51,_144997,_0604322,RM100000002BTVQ,

Hide Display 16572D 3.DISCONNECT NO. 2 RADIATOR HOSE

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0321,

Hide Display 4.DISCONNECT NO. 7 WATER BY-PASS HOSE

0.438,0.052 0.719,0.406 0.281,0.354 18 false i

Slide the clip and disconnect the No. 7 water by-pass hose from the water inlet with thermostat sub-assembly

NOTICE:

Do not apply force to the water inlet with thermostat sub-assembly when disconnecting the No. 7 water by-pass hose.

Do not damage the water inlet with thermostat sub-assembly.

HINT:: When disconnecting the No. 7 water by-pass hose, slide the clip, rotate the hose and pull it straight off the pipe.

Hide Display 16032 5.REMOVE ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING)

0.469,0.188 0.698,0.542 0.229,0.354 18 true i 3.979,0.177 4.208,0.531 0.229,0.354 18 true ii 0.833,2.125 1.104,2.479 0.271,0.354 18 true iii 4,2.115 4.271,2.469 0.271,0.354 18 true iv 2.292,4.063 2.563,4.417 0.271,0.354 18 true v

Disconnect the sensor wire connector.

ii.

Disconnect the engine water pump assembly (water inlet housing) connector.

iii.

Using an 8 mm socket wrench, remove the bolt and disconnect the sensor wire from the engine water pump assembly (water inlet housing).

iv.

Remove the 4 bolts and engine water pump assembly (water inlet housing) from the cylinder block assembly.

Remove the gasket from the engine water pump assembly (water inlet housing).

Hide Display 16031 6.REMOVE WATER INLET SUB-ASSEMBLY(WITH THERMOSTAT)

(

202307,999999,_51,_144716,_0603002,RM100000002BNMI_01_0003,)