The ECM turns on or off the fan relays using signals calculated from the engine coolant temperature, air conditioning switch (on/off), air conditioning refrigerant pressure, engine speed and vehicle speed signals.
The ECM switches the circuit of the cooling fan motors between series and parallel by turning on or off the fan relays in order to control the speed of the cooling fan motors in two steps.
Inspect the fuses for circuits related to this system before performing the following procedure.
Before replacing the ECM, refer to Service Bulletin.
Connect the GTS to the DLC3.
Turn the ignition switch to ON (IG)
Turn the GTS on.
Enter the following menus: Powertrain / Engine / Active Test / Control the Engine Cooling Fan.
| Tester Display |
|---|
| Control the Engine Cooling Fan |
Perform the Active Test according to the display on the GTS.
| Active Tester Operation | Fan Operation |
|---|---|
| HIGH | Cooling fans high speed operate |
| LOW | Cooling fans low speed operate |
| OFF | Cooling fans stop |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
Disconnect the A46 ECM connector.
Turn the ignition switch to ON (IG)
| *a | Front view of wire harness connector
(to ECM) |
Measure the voltage according to the value(s) in the table below.
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| A47-32 (FANH) - Body ground | Ignition switch ON | 11 to 14 V |
| A47-33 (FANL) - Body ground | Ignition switch ON | 11 to 14 V |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
Remove the FAN NO. 1 relay from the No. 2 relay block.
Remove the FAN NO. 3 relay from the No. 1 engine room relay block and No. 1 junction block assembly.
Measure the voltage according to the value(s) in the table below.
| *1 | No. 1 Engine Room Relay Block and No. 1 Junction Block Assembly | *2 | FAN NO. 1 Relay |
| *3 | FAN NO. 3 Relay | - | - |
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| 3 (FAN NO. 1 relay) - Body ground | Always | 11 to 14 V |
| 3 (FAN NO. 3 relay) - Body ground | Always | 11 to 14 V |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
Inspect the FAN NO. 1 relay, FAN NO. 2 relay and FAN NO. 3 relay.
| Result | Proceed to |
|---|---|
| OK | A |
| NG (FAN NO. 1 relay) | B |
| NG (FAN NO. 2 relay) | C |
| NG (FAN NO. 3 relay) | D |
A
B
C
D
| *1 | No. 1 Engine Room Relay Block and No. 1 Junction Block Assembly |
| *2 | FAN NO. 2 Relay |
Remove the FAN NO. 2 relay from the No. 1 engine room relay block and No. 1 junction block assembly.
Measure the resistance according to the value(s) in the table below.
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| 5 (FAN NO. 2 relay) - Body ground | Always | Below 1 Ω |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
To prevent injury due to contact with an operating cooling fan, keep your hands and clothing away from the cooling fans when inspecting the cooling fan system.
Disconnect the cooling fan motor RH connector.
| *a | Component without harness connected
(Cooling Fan Motor RH) |
Check that the cooling fan motor RH operates smoothly when the auxiliary battery is connected to the cooling fan motor RH connector.
Measure the current while the cooling fan motor RH is operating.
| Condition | Specified Condition |
|---|---|
| Auxiliary battery voltage applied at 20°C (68°F) | 6.8 to 12.7 A |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
Disconnect the A188 cooling fan motor RH connector.
Measure the resistance according to the value(s) in the table below.
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| A188-1 - Body ground | Always | Below 1 Ω |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
Disconnect the A188 cooling fan motor RH connector.
Remove the FAN NO. 1 relay from the No. 2 relay block.
Remove the FAN NO. 2 relay from the No. 1 engine room relay block and No. 1 junction block assembly.
Measure the resistance according to the value(s) in the table below.
| *1 | No. 1 Engine Room Relay Block and No. 1 Junction Block Assembly | *2 | FAN NO. 1 Relay |
| *3 | FAN NO. 2 Relay | - | - |
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| A188-2 - 5 (FAN NO. 1 relay) | Always | Below 1 Ω |
| A188-2 - 4 (FAN NO. 2 relay) | Always | Below 1 Ω |
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| A188-2 or 5 (FAN NO. 1 relay) - Body ground | Always | 10 kΩ or higher |
| A188-2 or 4 (FAN NO. 2 relay) - Body ground | Always | 10 kΩ or higher |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
To prevent injury due to contact with an operating cooling fan, keep your hands and clothing away from the cooling fans when inspecting the cooling fan system.
Disconnect the cooling fan motor LH connector.
| *a | Component without harness connected
(Cooling Fan Motor LH) |
Check that the cooling fan motor LH operates smoothly when the auxiliary battery is connected to the cooling fan motor LH connector.
Measure the current while the cooling fan motor LH is operating.
| Condition | Specified Condition |
|---|---|
| Auxiliary battery voltage applied at 20°C (68°F) | 6.8 to 12.7 A |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
Disconnect the A189 cooling fan motor LH connector.
Remove the FAN NO. 2 relay and FAN NO. 3 relay from the No. 1 engine room relay block and No. 1 junction block assembly.
Measure the resistance according to the value(s) in the table below.
| *1 | No. 1 Engine Room Relay Block and No. 1 Junction Block Assembly | *2 | FAN NO. 1 Relay |
| *3 | FAN NO. 3 Relay | - | - |
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| A189-1 - 3 (FAN NO. 2 relay) | Always | Below 1 Ω |
| A189-2 - 5 (FAN NO. 3 relay) | Always | Below 1 Ω |
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| A189-1 or 3 (FAN NO. 2 relay) - Body ground | Always | 10 kΩ or higher |
| A189-2 or 5 (FAN NO. 3 relay) - Body ground | Always | 10 kΩ or higher |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
Remove the FAN NO. 1 relay from the No. 2 relay block.
Remove the FAN NO. 2 relay from the No. 1 engine room relay block and No. 1 junction block assembly.
Measure the resistance according to the value(s) in the table below.
| *1 | No. 1 Engine Room Relay Block and No. 1 Junction Block Assembly | *2 | FAN NO. 1 Relay |
| *3 | FAN NO. 2 Relay | - | - |
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| 1 (FAN NO. 1 relay) - 1 (FAN NO. 2 relay) | Always | Below 1 Ω |
| 2 (FAN NO. 1 relay) - 1 (FAN NO. 2 relay) | Always | Below 1 Ω |
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| 1 (FAN NO. 1 relay) or 1 (FAN NO. 2 relay) - Body ground | Always | 10 kΩ or higher |
| 2 (FAN NO. 1 relay) or 2 (FAN NO. 2 relay) - Body ground | Always | 10 kΩ or higher |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
Inspect the FAN NO. 1 relay, FAN NO. 2 relay and FAN NO. 3 relay.
| Result | Proceed to |
|---|---|
| OK | A |
| NG (FAN NO. 1 relay) | B |
| NG (FAN NO. 2 relay) | C |
| NG (FAN NO. 3 relay) | D |
A
B
C
D
Remove the FAN NO. 1 relay from the No. 2 relay block.
Remove the FAN NO. 2 relay and FAN NO. 3 relay from the No. 1 engine room relay block and No. 1 junction block assembly.
Measure the voltage according to the value(s) in the table below.
| *1 | No. 1 Engine Room Relay Block and No. 1 Junction Block Assembly | *2 | FAN NO. 1 Relay |
| *3 | FAN NO. 2 Relay | *4 | FAN NO. 3 Relay |
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| 1 (FAN NO. 1 relay) - Body ground | Always | 11 to 14 V |
| 1 (FAN NO. 2 relay) - Body ground | Always | 11 to 14 V |
| 1 (FAN NO. 3 relay) - Body ground | Always | 11 to 14 V |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
Remove the FAN NO. 1 relay from the No. 2 relay block.
Remove the FAN NO. 2 relay and FAN NO. 3 relay from the No. 1 engine room relay block and No. 1 junction block assembly.
Remove the No. 1 integration relay from the No. 1 engine room relay block and No. 1 junction block assembly.
Disconnect the 2B No. 1 integration relay connector.
Measure the resistance according to the value(s) in the table below.
| *1 | No. 1 Engine Room Relay Block and No. 1 Junction Block Assembly | *2 | FAN NO. 1 Relay |
| *3 | FAN NO. 2 Relay | *4 | FAN NO. 3 Relay |
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| 1 (FAN NO. 1 relay) - 5 (EFI-MAIN NO. 1 relay) | Always | Below 1 Ω |
| 1 (FAN NO. 2 relay) - 5 (EFI-MAIN NO. 1 relay) | Always | Below 1 Ω |
| 1 (FAN NO. 3 relay) - 5 (EFI-MAIN NO. 1 relay) | Always | Below 1 Ω |
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| 1 (FAN NO. 1 relay) or 5 (EFI-MAIN NO. 1 relay) - Body ground | Always | 10 kΩ or higher |
| 1 (FAN NO. 2 relay) or 5 (EFI-MAIN NO. 1 relay) - Body ground | Always | 10 kΩ or higher |
| 1 (FAN NO. 3 relay) or 5 (EFI-MAIN NO. 1 relay) - Body ground | Always | 10 kΩ or higher |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
Remove the EFI-MAIN NO. 1 relay from the No. 1 engine room relay block and No. 1 junction block assembly.
Disconnect the EFI-MAIN NO. 1 relay connector.
Measure the voltage according to the value(s) in the table below.
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| 3 (EFI-MAIN NO. 1 relay) - Body ground | Always | 11 to 14 V |
| *1 | No. 1 Engine Room Relay Block and No. 1 Junction Block Assembly | *2 | EFI-MAIN NO. 1 Relay |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
Remove the EFI-MAIN NO. 1 relay from the No. 1 engine room relay block and No. 1 junction block assembly.
Disconnect the EFI-MAIN NO. 1 relay connector.
Measure the resistance according to the value(s) in the table below.
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| EFI-MAIN NO. 1-2 (EFI-MAIN NO. 1 relay) | Always | Below 1 Ω |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
Disconnect the A47 ECM connector.
Disconnect the EFI-MAIN NO. 1 relay connector.
Measure the resistance according to the value(s) in the table below.
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| A47-15 (MREL) - 1(EFI-MAIN NO. 1 relay) | Always | Below 1 Ω |
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| A47-15 (MREL) or 1(EFI-MAIN NO. 1 relay) - Body ground | Always | 10 kΩ or higher |
| Proceed to |
|---|
| OK |
| NG |
OK
NG