RM38T0EC _58 Vehicle Interior _104612 HEATING / AIR CONDITIONING _0500013 CONDENSER A

HEATING / AIR CONDITIONING  CONDENSER  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
I116688N01
1.427,0.302 2.427,0.469 1,0.167 2,1.25 2.406,1.25 false 3.333,0.521 3.583,0.281 3.583,0.281 3.76,0.281 false 5.229,1.969 5.573,1.969 false 2.969,0.781 3.375,0.781 false 2.781,1.781 2.781,1.417 false 3,1.833 3,1.469 false 3.271,1.896 3.271,1.531 false 2.427,0.385 2.833,0.385 false 1.781,1.063 2.063,1.417 0.281,0.354 18 false 2 4.073,0.083 4.354,0.438 0.281,0.354 18 false 3 5.927,1.771 6.208,2.125 0.281,0.354 18 false 1 2.844,0.677 3,0.875 0.156,0.198 10 false ● 2.74,1.74 2.896,1.938 0.156,0.198 10 false ● 2.958,1.792 3.115,1.99 0.156,0.198 10 false ● 3.24,1.875 3.396,2.073 0.156,0.198 10 false ● 1.49,0.302 2.458,0.49 0.969,0.188 8 false 5.4 (55, 48 in.*lbf)

Procedure Part Name Code
Z101186

Z101188

Z101187

1 COOLER CONDENSER ASSEMBLY 884A0 (Click here) - -
2 AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY 88710E (Click here) - -
3 DISCHARGE HOSE SUB-ASSEMBLY 88703 (Click here) - -

V100146

N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part
V100135

for Gasoline Model:
Compressor oil ND-OIL 8 or equivalent
for HEV Model:
Compressor oil ND-OIL 11 or equivalent 		- -

I117818N02
6.406,5.302 7.094,5.469 0.688,0.167 4.677,4.417 5.365,4.583 0.688,0.167 5.385,0.875 6.104,1.042 0.719,0.167 3.448,1.938 4.427,2.104 0.979,0.167 2.771,0.219 3.75,0.385 0.979,0.167 6.531,0.208 6.865,0.208 false 3.958,1.156 4.094,1.156 4.094,1.156 4.229,1.385 false 2.938,5.021 3.271,5.021 false 1.104,1.833 1.104,2.115 false 3.052,3.74 3.385,3.74 false 4.323,3.573 4.656,3.573 false 5.875,1.688 6.208,1.688 false 4.313,2.521 4.458,2.521 4.458,2.521 4.594,2.26 false 6.073,3.333 6.406,3.333 false 5.25,2.896 5.583,2.896 false 1.938,1.865 2.271,1.865 false 1.417,0.354 1.75,0.354 false 2.76,2.646 3.094,2.646 false 4.74,5.135 5.073,5.135 false 5.75,4.719 6.083,4.719 false 6.406,5.385 6.24,5.385 6.24,5.385 6.198,5.198 false 4.677,4.5 4.51,4.5 4.51,4.5 4.458,4.25 false 5.052,0.958 5.385,0.958 false 3.885,1.656 3.885,1.938 false 2.438,0.302 2.771,0.302 false 5.719,0.073 6.646,0.469 0.927,0.396 18 false 18 - 22 3.313,4.865 3.781,5.271 0.469,0.406 18 false 17 1.094,0.208 1.615,0.667 0.521,0.458 18 false 16 1.052,2.156 1.469,2.542 0.417,0.385 18 false 15 1.594,1.719 2.042,2.125 0.448,0.406 18 false 14 3.781,0.99 4.063,1.344 0.281,0.354 18 false 9 3.469,3.604 3.917,4 0.448,0.396 18 false 13 4.729,3.417 5.188,3.833 0.458,0.417 18 false 11 6.229,1.531 6.615,1.885 0.385,0.354 18 false 7 4.125,2.385 4.51,2.74 0.385,0.354 18 false 8 5.604,2.729 5.99,3.083 0.385,0.354 18 false 5 6.438,3.177 6.823,3.531 0.385,0.354 18 false 4 5.083,0.99 5.396,1.188 0.313,0.198 10 false x5 2.458,0.302 2.771,0.5 0.313,0.198 10 false x3 4.531,4.208 4.844,4.406 0.313,0.198 10 false x6 2.531,1.25 2.844,1.448 0.313,0.198 10 false x2 6.25,5.135 6.563,5.333 0.313,0.198 10 false x2 2.573,2.51 2.958,2.865 0.385,0.354 18 false 6 3.948,1.604 4.26,1.802 0.313,0.198 10 false x3 4.427,4.979 4.865,5.375 0.438,0.396 18 false 12 5.427,4.583 5.813,4.969 0.385,0.385 18 false 10 6.448,5.302 7.156,5.521 0.708,0.219 8 false 30 (306, 22) 4.719,4.417 6.188,4.573 1.469,0.156 8 false 45 (459, 33) 5.427,0.875 7.021,1.031 1.594,0.156 8 false 12.5 (127, 9) 3.49,1.948 5.938,2.104 2.448,0.156 8 false 7.5 (76, 66 in.*lbf) 2.813,0.219 5.26,0.375 2.448,0.156 8 false 4.0 (41, 35 in.*lbf)

Procedure Part Name Code
Z101186

Z101188

Z101187

4 NO. 1 RADIATOR AIR GUIDE LH 16595D - - -
5 NO. 1 RADIATOR AIR GUIDE RH 16593D - - -
6 NO. 2 RADIATOR AIR GUIDE 16594A - - -
7 UPPER RADIATOR SUPPORT SUB-ASSEMBLY WITH HOOD LOCK SUPPORT SUB-ASSEMBLY - - - -
8 THERMISTOR ASSEMBLY 88790B - - -
9 HOOD LOCK ASSEMBLY WITH COURTESY LIGHT SWITCH 53510G - - -
10 NO. 2 FRONT BUMPER REINFORCEMENT 52132A - - -
11 FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY 52021 - - -
12 FRONT BUMPER LOWER ABSORBER 52618 - - -
13 FRONT BUMPER ENERGY ABSORBER 52611 - - -
14 NO. 1 RADIATOR TO SUPPORT SEAL 16561C - - -
15 LOWER NO. 2 FRONT BUMPER RETAINER 52527C - - -
16 INLET NO. 1 AIR CLEANER 17751 - - -
17 FRONT BUMPER ASSEMBLY - - - -
18 CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT - (Click here) - -
19 WARM UP ENGINE - (Click here) - -
20 WARM UP COMPRESSOR - (Click here) - -
21 INSPECT FOR REFRIGERANT LEAK - (Click here) - -
22 ADJUST HOOD SUB-ASSEMBLY - (Click here) - -

V100146

N*m (kgf*cm, ft.*lbf): Specified torque - -

PROCEDURE

Hide 884A0 1.INSTALL COOLER CONDENSER ASSEMBLY

a.
I117744C01
0.75,0.021 1.031,0.375 0.281,0.354 18 false i
V113147

Install in this Direction - -


i.

Engage the guides and claws to install the cooler condenser assembly as shown in the illustration.

NOTICE:

Do not damage the cooler condenser assembly or radiator assembly when installing the cooler condenser assembly.


HINT:

If a new cooler condenser assembly is installed, add compressor oil to the cooler condenser assembly as follows.


Capacity:

Add 40 cc (1.35 fl. oz)


Compressor Oil:
for Gasoline Model:

ND-OIL 8 or equivalent

for HEV Model:

ND-OIL 11 or equivalent




Hide 88710E 2.CONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY

a.
I116543C01
1.646,1.542 1.646,1.323 false 2.208,1.448 2.208,1.229 false 1.458,1.208 0.927,0.958 0.927,0.958 1.438,0.74 true 4.917,4.802 5.24,5.083 true 2.125,1.458 2.438,1.615 0.313,0.156 10 false *1 1.583,1.542 1.896,1.698 0.313,0.156 10 false *2 0.76,0.844 1.073,1 0.313,0.156 10 false *a 4.74,4.698 5.052,4.854 0.313,0.156 10 false *b 0.521,0.115 0.802,0.469 0.281,0.354 18 false i 4.302,0.094 4.583,0.448 0.281,0.354 18 false ii 2.604,1.99 2.885,2.344 0.281,0.354 18 false iii 0.563,3.406 0.854,3.719 0.292,0.313 18 true iv 3.583,3.469 3.885,3.802 0.302,0.333 18 false v
*1 Air Conditioning Tube and Accessory Assembly *2 Piping Clamp
*a Groove *b Large Diameter Section of Piping Clamp


i.

Remove the vinyl tape from the cooler condenser assembly and air conditioning tube and accessory assembly and install a new piping clamp to the air conditioning tube and accessory assembly.

NOTICE:
·

Securely engage the piping clamp to the groove of the air conditioning tube and accessory assembly.

·

Do not open the piping clamp more than the diameter of the air conditioning tube and accessory assembly when installing it.

·

Do not install the piping clamp with the large diameter section facing the wrong direction.




ii.

Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces of the air conditioning tube and accessory assembly.

Compressor Oil:
for Gasoline Model:

ND-OIL 8 or equivalent

for HEV Model:

ND-OIL 11 or equivalent



iii.

Install the 2 O-rings to the air conditioning tube and accessory assembly.

NOTICE:

Keep the O-rings and O-ring fitting surfaces free from foreign matter.



iv.

Connect the air conditioning tube and accessory assembly to the cooler condenser assembly.

NOTICE:

Connect the parts by holding the pipe, not the piping clamp.



v.

Securely insert the piping clamp to the point where the large diameter section of the piping clamp is covered by the cooler condenser assembly.

NOTICE:
·

When inserting, make sure that a click sound is heard.

·

Check that the air conditioning tube and accessory assembly is securely connected by pulling it.





Hide 88703 3.CONNECT DISCHARGE HOSE SUB-ASSEMBLY

a.
I116552N01
1.052,0.115 1.333,0.469 0.281,0.354 18 false i 4.167,0.094 4.448,0.448 0.281,0.354 18 false ii 1.938,1.927 2.219,2.281 0.281,0.354 18 false iii

i.

Remove the vinyl tape from the discharge hose sub-assembly and cooler condenser assembly and sufficiently apply compressor oil to a new O-ring and the fitting surface of the discharge hose sub-assembly.

Compressor Oil:
for Gasoline Model:

ND-OIL 8 or equivalent

for HEV Model:

ND-OIL 11 or equivalent



ii.

Install the O-ring to the discharge hose sub-assembly.

NOTICE:

Keep the O-rings and O-ring fitting surfaces free from foreign matter.



iii.

Connect the discharge hose sub-assembly to the cooler condenser assembly with the bolt.

Torque:
5.4 N*m (55 kgf*cm, 48 in.*lbf)



Hide 16595D 4.INSTALL NO. 1 RADIATOR AIR GUIDE LH

Hide 16593D 5.INSTALL NO. 1 RADIATOR AIR GUIDE RH

Hide 16594A 6.INSTALL NO. 2 RADIATOR AIR GUIDE

Hide 7.INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY WITH HOOD LOCK SUPPORT SUB-ASSEMBLY

Torque:
12.5 N*m (127 kgf*cm, 9 ft.*lbf)

Hide 88790B 8.INSTALL THERMISTOR ASSEMBLY

Hide 53510G 9.INSTALL HOOD LOCK ASSEMBLY WITH COURTESY LIGHT SWITCH

Hide 52132A 10.INSTALL NO. 2 FRONT BUMPER REINFORCEMENT

Hide 52021 11.INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

Hide 52618 12.INSTALL FRONT BUMPER LOWER ABSORBER

Hide 52611 13.INSTALL FRONT BUMPER ENERGY ABSORBER

Hide 16561C 14.INSTALL NO. 1 RADIATOR TO SUPPORT SEAL

Hide 52527C 15.INSTALL LOWER NO. 2 FRONT BUMPER RETAINER

Hide 17751 16.INSTALL INLET NO. 1 AIR CLEANER