RM38T0EC _58 Vehicle Interior _104612 HEATING / AIR CONDITIONING _0602275 COMPRESSOR(for HEV Model) A

HEATING / AIR CONDITIONING COMPRESSOR(for HEV Model) REMOVAL

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

2.083,1.75 7,3.333 4.917,1.583 6.854,0.229 6.521,0.229 false 4.771,5.063 4.771,5.396 false 6.667,3.76 6.333,3.76 false 4.354,2.417 4.198,2.417 false 2.958,0.615 2.677,0.615 false 0.979,0.906 0.635,0.906 false 1.677,1.875 1.458,2.271 1.458,2.271 1.292,2.271 false 2.333,0.823 2.094,1 2.094,1 1.927,1 false 6.01,2.302 5.656,2.302 false 4.917,1.75 4.917,3.333 false 6.042,0.073 6.656,0.438 0.615,0.365 18 false 1, 3 6.729,3.594 7.021,4.042 0.292,0.448 18 false 2 4.698,5.427 5.313,5.792 0.615,0.365 18 false 4 3.281,0.458 3.896,0.823 0.615,0.365 18 false 5 0.406,0.74 1.021,1.104 0.615,0.365 18 false 6 4.635,2.24 5.25,2.604 0.615,0.365 18 false 7 1.792,0.906 1.948,1.104 0.156,0.198 10 false ● 1.167,2.167 1.323,2.365 0.156,0.198 10 false ● 3.073,3.042 3.385,3.24 0.313,0.198 10 false x2 3.469,5.563 3.792,5.76 0.323,0.198 10 false x4 5.625,5.417 5.948,5.615 0.323,0.198 10 false x10 2.792,2.563 3.104,2.76 0.313,0.198 10 false x2 2.271,2.563 2.583,2.76 0.313,0.198 10 false x2 5.708,3.042 6.021,3.24 0.313,0.198 10 false x4 5.458,2.125 6.073,2.49 0.615,0.365 18 false 8 2.135,1.802 2.51,2.042 0.375,0.24 12 false *A 4.969,1.792 5.344,2.031 0.375,0.24 12 false *B

Procedure		Part Name Code
1	REFRIGERANT FROM REFRIGERATION SYSTEM	-	(202307,999999,_58,_104612,_0602275,RM100000002BK1D_01_0188,)	-	-
2	SERVICE PLUG GRIP	G3834	-	-	-
3	CHECK TERMINAL VOLTAGE	-	(202307,999999,_58,_104612,_0602275,RM100000002BK1D_01_0215,)	-	-
4	NO. 1 ENGINE UNDER COVER ASSEMBLY	51410	-	-	-
5	DISCHARGE HOSE SUB-ASSEMBLY	88703	(202307,999999,_58,_104612,_0602275,RM100000002BK1D_01_0210,)	-	-
6	SUCTION HOSE SUB-ASSEMBLY	88704	(202307,999999,_58,_104612,_0602275,RM100000002BK1D_01_0211,)	-	-
7	COMPRESSOR WITH MOTOR ASSEMBLY	88370	(202307,999999,_58,_104612,_0602275,RM100000002BK1D_01_0226,)	-	-
8	COMPRESSOR WITH MOTOR ASSEMBLY	88370	(202307,999999,_58,_104612,_0602275,RM100000002BK1D_01_0228,)	-	-

*A	for FTMC Made	*B	for GTMC Made
●	Non-reusable part	-	-

CAUTION / NOTICE / HINT

CAUTION:: ·

Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the repair manual.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HYBRID CONTROL SYSTEM>PRECAUTION202307,999999,_51,_144957,_0604232,RM100000002BTK4,

·

To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.

NOTICE:: If metal dust is produced inside the cooler compressor assembly, it could cause a clog in the modulator. If any metal dust comes out, replace the cooler dryer inside the modulator also.; Click hereVehicle Interior>HEATING / AIR CONDITIONING>CONDENSER>DISASSEMBLY202201,999999,_58,_104612,_0500013,RM100000001Z14Z,

HINT:

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Front Camera System	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.	(202307,999999,_95,_112293,_0586709,RM100000002BSVY,)

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Power door lock control system · Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.	(202201,999999,_58,_115226,_0510939,RM1000000020BSY,)
Power back door system	Fully close the back door by hand. HINT: Initialization is not necessary if the above procedures are performed while the back door is closed.	(202201,999999,_59,_113746,_0504731,RM100000001ZJKP,)
Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

PROCEDURE

Hide Display 1.RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

Click hereVehicle Interior>HEATING / AIR CONDITIONING>REFRIGERANT>REPLACEMENT202307,999999,_58,_104612,_0500005,RM100000002BK0U_01_0001,

Hide Display G3834 2.REMOVE SERVICE PLUG GRIP

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>SERVICE PLUG GRIP>REMOVAL202307,999999,_51,_144957,_0604242,RM100000002BTR7,

Hide Display 3.CHECK TERMINAL VOLTAGE

Remove the connector cover assembly.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>INVERTER WITH CONVERTER>REMOVAL202307,999999,_51,_144957,_0604245,RM100000002BTRE_02_0020,

Check the terminal voltage.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>INVERTER WITH CONVERTER>REMOVAL202307,999999,_51,_144957,_0604245,RM100000002BTRE_02_0019,

Install the connector cover assembly.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HV BATTERY>REMOVAL202307,999999,_51,_144957,_0604247,RM100000002BTRN_02_0012,

Hide Display 51410 4.REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0306,

Hide Display 88703 5.DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY

0.677,0.052 0.958,0.406 0.281,0.354 18 false i 4.542,0.031 4.823,0.385 0.281,0.354 18 false ii

Remove the bolt to disconnect the discharge hose sub-assembly from the compressor with motor assembly.

ii.

Remove the O-ring from the discharge hose sub-assembly.

NOTICE:: Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

Hide Display 88704 6.DISCONNECT SUCTION HOSE SUB-ASSEMBLY

0.75,0.052 1.031,0.406 0.281,0.354 18 false i 4.542,0.063 4.823,0.417 0.281,0.354 18 false ii

Remove the bolt to disconnect the suction hose sub-assembly from the compressor with motor assembly.

ii.

Remove the O-ring from the suction hose sub-assembly.

NOTICE:: Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

Hide Display 88370 7.REMOVE COMPRESSOR WITH MOTOR ASSEMBLY (for FTMC Made)

1.594,0.438 1.896,0.198 true 1.25,1.5 1.49,1.708 0.24,0.208 10 true *a 1.948,2.406 2.188,2.615 0.24,0.208 10 true *b 1.938,0.083 2.177,0.292 0.24,0.208 10 false *c 0.406,0.073 1.781,0.427 1.375,0.354 18 false i, ii 3.917,0.031 5.292,0.385 1.375,0.354 18 false iii 1.948,3.021 3.323,3.375 1.375,0.354 18 false iv

*a	Connector (A)	*b	Connector (B)
*c	Green-colored Lock	-	-
	Slide	-	-

Using a screwdriver, slide the green-colored lock of the connector (A) as shown in the illustration to release it and disconnect the connector.

CAUTION:: Make sure to wear insulated gloves.

NOTICE:: Insulate the disconnected terminals and connector with insulating tape.

ii.

Disconnect the connector (B).

iii.

Remove the 2 bolts and 2 nuts.

iv.

Using an E8 "TORX" socket wrench, remove the 2 stud bolts and compressor with motor assembly.

Hide Display 88370 8.REMOVE COMPRESSOR WITH MOTOR ASSEMBLY (for GTMC Made)

1.594,0.438 1.896,0.198 true 1.354,2.031 1.594,2.24 0.24,0.208 10 true *a 1.938,2.552 2.177,2.76 0.24,0.208 10 true *b 1.938,0.083 2.177,0.292 0.24,0.208 10 false *c 0.406,0.073 1.781,0.427 1.375,0.354 18 false i, ii 3.927,0.281 5.302,0.635 1.375,0.354 18 false iii

*a	Connector (A)	*b	Connector (B)
*c	Green-colored Lock	-	-
	Slide	-	-

Using a screwdriver, slide the green-colored lock of the connector (A) as shown in the illustration to release it and disconnect the connector.

CAUTION:: Make sure to wear insulated gloves.

NOTICE:: Insulate the disconnected terminals and connector with insulating tape.

ii.

Disconnect the connector (B).

iii.

Remove the 4 bolts and compressor with motor assembly.