RM36D0EC _54 Brake _083077 BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS _0403131 BRAKE ACTUATOR(for Gasoline Model) A

BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS  BRAKE ACTUATOR(for Gasoline Model)  REMOVAL  


CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed, installed or replaced during the brake actuator assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function When Necessary Procedures are not Performed Link
Skid control ECU (Brake actuator assembly) Update ECU security key Vehicle control history (RoB) are stored (Click here)
Operate the electric parking brake switch assembly Parking brake indicator light blinks when the engine switch is first turned on (IG) (Click here)
Perform acceleration sensor zero point calibration and store system information
·

VSC is disabled or malfunctions

·

DTCs are output

·

Slip indicator light illuminates

·

ABS warning light illuminates


(Click here)

HINT:

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

·

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Stop and start system Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes). (Click here)
Lane tracing assist system Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more. (Click here)
Pre-collision system

·

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link

*: w/ Power back door system

Power back door function* Fully close the back door by hand.
HINT:

Initialization is not necessary if the above procedures are performed while the back door is closed.


(Click here)
Power door lock control system If the back door is locked and therefore cannot be opened, it is necessary to unlock the back door using the door control switch, electrical key transmitter sub-assembly switch. (Click here)
Air conditioning system After the ignition switch is turned to ON, the servo motor standard position is recognized -



PROCEDURE

Hide 1. PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY


Hide 3.DRAIN BRAKE FLUID

NOTICE:

If brake fluid leaks onto any painted surface, immediately wash it off.


Hide 6.REMOVE BRAKE ACTUATOR WITH BRACKET

a.
C408184C02
0,0 0,0 false
V113147

Release the lock lever
V113148

Disconnect the connector


Release the lock lever and disconnect the connector from the brake actuator assembly.

NOTICE:

Be careful not to allow any brake fluid to enter the connector.



b.
C408185C04
1.75,0.51 1.833,0.167 1.833,0.167 1.917,0.167 true 1.146,1.75 1.25,1.75 1.25,1.75 1.656,1.167 true 1.99,0.969 2.458,0.729 2.458,0.729 2.552,0.729 true 1.021,1.188 1.104,1.188 1.104,1.188 1.375,0.917 true 1.229,0.25 1.396,0.25 1.396,0.25 1.563,0.667 true 2.063,0.51 2.313,0.344 2.313,0.344 2.563,0.344 true 2.604,0.646 2.771,0.802 0.167,0.156 10 true *a 0.927,1.667 1.094,1.823 0.167,0.156 10 true *b 0.823,1.115 0.99,1.271 0.167,0.156 10 true *c 1,0.177 1.167,0.333 0.167,0.156 10 true *d 1.958,0.094 2.125,0.25 0.167,0.156 10 true *e 2.625,0.26 2.792,0.417 0.167,0.156 10 true *f
*a From 1st Chamber of Brake Master Cylinder Sub-assembly
*b From 2nd Chamber of Brake Master Cylinder Sub-assembly
*c To Front Wheel Cylinder Assembly RH
*d To Rear Wheel Cylinder Assembly LH
*e To Rear Wheel Cylinder Assembly RH
*f To Front Wheel Cylinder Assembly LH


Use tags or make a memo to identify the places to reconnect the brake lines.


c.
C408186

Using a union nut wrench, disconnect the 6 brake lines from the brake actuator assembly.

NOTICE:
·

Do not kink or damage the brake lines.

·

Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.




d.
C408187

Disengage the 5 clamps to separate the brake lines from the brake tube clamp.

NOTICE:

Do not kink or damage the brake lines.



e.

Remove the bolt and brake tube clamp.


f.
C408190

Remove the 2 bolts, nut and brake actuator with bracket.

NOTICE:
·

Do not kink or damage the brake lines.

·

Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

·

Be careful not to allow any brake fluid to enter the connector.

·

Do not hold the brake actuator assembly by the connector.

·

Do not drop the brake actuator with bracket when carrying it.



HINT:

Remove the brake actuator with bracket while avoiding the brake lines.



Hide 44510 7.REMOVE BRAKE ACTUATOR ASSEMBLY

a.
C408188

Remove the 3 bolts and brake actuator assembly from the brake actuator bracket assembly.

NOTICE:
·

Do not hold the brake actuator assembly by the connector.

·

Be careful not to allow any brake fluid to enter the connector.

·

Do not drop the brake actuator assembly when carrying it.




Hide 44547B 8.REMOVE BRAKE ACTUATOR BRACKET CUSHION

a.
C408189

Remove the 3 nuts and separate the brake actuator bracket assembly.


b.

Remove the 3 No. 1 brake actuator case collars from the brake actuator bracket cushion.


c.

Remove the 3 brake actuator bracket cushions from the brake actuator bracket assembly.