RM36D0EC _59 Vehicle Exterior _083093 DOOR / HATCH _0400658 FUEL LID OPENER SYSTEM J

DOOR / HATCH  FUEL LID OPENER SYSTEM  Fuel Lid Opener does not Operate  


DESCRIPTION

When the fuel lid opener switch is pushed, a fuel lid opener switch signal is sent to the ECM. The ECM turns on the FUEL OPN relay and the fuel lid with motor lock assembly opens the fuel lid. When the fuel lid is open, a fuel lid courtesy switch signal is output from the fuel lid with motor lock assembly.

WIRING DIAGRAM

E545163E04
2.573,3.125 2.885,3.323 0.313,0.198 10 false 6C 5.198,1.406 5.51,1.604 0.313,0.198 10 false 6E 5.219,1.938 5.531,2.135 0.313,0.198 10 false 6F 2.958,3.646 5.271,4.042 2.313,0.396 10 false Power Distribution Box Assembly 6,1.396 6.615,1.594 0.615,0.198 10 false FREL 4.833,5.188 4.99,5.385 0.156,0.198 10 false B 2.052,5.188 2.208,5.385 0.156,0.198 10 false E 4.24,6.781 4.396,6.979 0.156,0.198 10 false 5 1.833,5.188 1.99,5.385 0.156,0.198 10 false 2 5.063,4.604 5.219,4.802 0.156,0.198 10 false 1 5.063,5.177 5.219,5.375 0.156,0.198 10 false 3 5.729,1.292 6.042,1.49 0.313,0.198 10 false 44 5.24,1.188 5.552,1.385 0.313,0.198 10 false 1 2.5,5.99 2.813,6.188 0.313,0.198 10 false N6 2.5,6.135 5.052,6.531 2.552,0.396 10 false Fuel Lid with Motor Lock Assembly 6,5.281 6.615,5.479 0.615,0.198 10 false LIDO 6,6.896 6.615,7.094 0.615,0.198 10 false FUEL 5.698,5.177 6.01,5.375 0.313,0.198 10 false 31 5.708,6.771 6.021,6.969 0.313,0.198 10 false 38 2.917,7.219 3.229,7.417 0.313,0.198 10 false G35 2.917,7.417 4.823,7.771 1.906,0.354 10 false Fuel Lid Opener Switch 6.25,8.313 6.865,8.51 0.615,0.198 10 false ECM 0.063,1.906 1.5,2.292 1.438,0.385 10 false from Auxiliary Battery 4.083,2.396 5.104,2.698 1.021,0.302 10 false FUEL OPN 2.896,2.094 3.635,2.344 0.74,0.25 10 false FUEL OPN 1.771,1.573 2.49,1.844 0.719,0.271 10 false EFI NO.2 2.583,1.198 2.792,1.396 0.208,0.198 10 false 14 0.083,1.313 1.396,1.865 1.313,0.552 10 false from EFI-MAIN NO.1 Relay 3.073,4.927 4.448,5.229 1.375,0.302 10 false Fuel Lid Motor 2.813,5.458 4.958,5.885 2.146,0.427 10 false Fuel Lid Courtesy Switch 2.917,6.771 3.073,6.969 0.156,0.198 10 false 2 5.208,1.708 5.521,1.906 0.313,0.198 10 false 27 4.833,4.615 4.99,4.813 0.156,0.198 10 false B 6.25,8.135 6.563,8.333 0.313,0.198 10 false A24 3.125,6.792 3.281,6.99 0.156,0.198 10 false E 3.969,6.802 4.281,7 0.313,0.198 10 false IG 2.573,2.563 2.885,2.76 0.313,0.198 10 false 6B 2.573,2.896 2.885,3.094 0.313,0.198 10 false 41 2.573,2.344 2.885,2.542 0.313,0.198 10 false 36 2.573,1.927 2.885,2.125 0.313,0.198 10 false 6H 2.583,1.417 2.896,1.615 0.313,0.198 10 false 6E 2.615,1.719 2.771,1.917 0.156,0.198 10 false 1

CAUTION / NOTICE / HINT

NOTICE:
·

Inspect the fuses for circuits related to this system before performing the following procedure.

·

Perform Registration (VIN registration) after replacing the ECM.

Click hereGeneral>SETUP>WHEN REPLACING OR REMOVING/INSTALLING PARTS>WORK PROCEDURE



PROCEDURE

1.PERFORM ACTIVE TEST USING GTS
a.

Perform the Active Test according to the display on the GTS.

Click hereVehicle Exterior>DOOR / HATCH>FUEL LID OPENER SYSTEM>DATA LIST / ACTIVE TEST

Powertrain > Engine > Active Test
Tester Display Measurement Item Control Range Diagnostic Note
Activate the Fuel Filler Opener Activate fuel lid with motor lock assembly (fuel lid motor) OFF or ON -
Powertrain > Engine > Active Test
Tester Display
Activate the Fuel Filler Opener
50004 372 41
OK:

The fuel lid with motor lock assembly operates normally.



Result:
Proceed to
OK
NG



OK

2.READ VALUE USING GTS

NG

8.INSPECT FUEL LID WITH MOTOR LOCK ASSEMBLY (FUEL LID MOTOR)
2.READ VALUE USING GTS
a.

Read the Data List according to the display on the GTS.

Click hereVehicle Exterior>DOOR / HATCH>FUEL LID OPENER SYSTEM>DATA LIST / ACTIVE TEST

Powertrain > Engine > Data List
Tester Display Measurement Item Range Normal Condition Diagnostic Note
Fuel Lid SW Fuel lid opener switch status Close or Open Close: Fuel lid opener switch not pushed
Open: Fuel lid opener switch pushed 		-
Powertrain > Engine > Data List
Tester Display
Fuel Lid SW
50003 372 37
OK:

The GTS display changes correctly in response to the operation of the fuel lid opener switch.



Result:
Proceed to
OK
NG



OK

3.READ VALUE USING GTS

NG

6.INSPECT FUEL LID OPENER SWITCH
3.READ VALUE USING GTS
a.

Read the Data List according to the display on the GTS.

Click hereVehicle Exterior>DOOR / HATCH>FUEL LID OPENER SYSTEM>DATA LIST / ACTIVE TEST

Powertrain > Engine > Data List
Tester Display Measurement Item Range Normal Condition Diagnostic Note
Fuel Lid Sensor SW Fuel lid with motor lock assembly (fuel lid courtesy switch) status Close or Open Close: Fuel lid closed
Open: Fuel lid open 		-
Powertrain > Engine > Data List
Tester Display
Fuel Lid Sensor SW
50003 372 38
OK:

The GTS display changes correctly in response to the operation of the fuel lid open and closed.



Result:
Proceed to
OK
NG



OK

REPLACE ECM

for A25B-FXS:

Click hereEngine / Hybrid System>A25B-FXS (ENGINE CONTROL)>ECM>REMOVAL

for A25D-FXS:

Click hereEngine / Hybrid System>A25D-FXS (ENGINE CONTROL)>ECM>REMOVAL

for A25F-FXS (Production date from 2021/08):

Click hereEngine / Hybrid System>A25F-FXS (ENGINE CONTROL)>ECM (Production date from 2021/08)>REMOVAL


NG

4.INSPECT FUEL LID WITH MOTOR LOCK ASSEMBLY (FUEL LID COURTESY SWITCH)
4.INSPECT FUEL LID WITH MOTOR LOCK ASSEMBLY (FUEL LID COURTESY SWITCH)
a.

Remove the fuel lid with motor lock assembly (fuel lid courtesy switch).

Click hereVehicle Exterior>DOOR / HATCH>FUEL LID OPENER MOTOR ASSEMBLY>REMOVAL


b.

Inspect the fuel lid with motor lock assembly (fuel lid courtesy switch).

Click hereVehicle Exterior>DOOR / HATCH>FUEL LID OPENER MOTOR ASSEMBLY>INSPECTION


Result:
Proceed to
OK
NG



OK

5.CHECK HARNESS AND CONNECTOR (FUEL LID WITH MOTOR LOCK ASSEMBLY - ECM)

NG

REPLACE FUEL LID WITH MOTOR LOCK ASSEMBLY (FUEL LID COURTESY SWITCH)

Click hereVehicle Exterior>DOOR / HATCH>FUEL LID OPENER MOTOR ASSEMBLY>REMOVAL


5.CHECK HARNESS AND CONNECTOR (FUEL LID WITH MOTOR LOCK ASSEMBLY - ECM)
a.

Disconnect the N6 fuel lid with motor lock assembly connector.


b.

Disconnect the A24 ECM connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
N6-3 (B) - A24-31 (LIDO) Always Below 1 Ω
N6-3 (B) or A24-31 (LIDO) - Body ground Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

REPLACE ECM

for A25B-FXS:

Click hereEngine / Hybrid System>A25B-FXS (ENGINE CONTROL)>ECM>REMOVAL

for A25D-FXS:

Click hereEngine / Hybrid System>A25D-FXS (ENGINE CONTROL)>ECM>REMOVAL

for A25F-FXS (Production date from 2021/08):

Click hereEngine / Hybrid System>A25F-FXS (ENGINE CONTROL)>ECM (Production date from 2021/08)>REMOVAL


NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

6.INSPECT FUEL LID OPENER SWITCH
a.

Remove the fuel lid opener switch.

Click hereVehicle Exterior>DOOR / HATCH>FUEL LID OPENER SWITCH>REMOVAL


b.

Inspect the fuel lid opener switch.

Click hereVehicle Exterior>DOOR / HATCH>FUEL LID OPENER SWITCH>INSPECTION


Result:
Proceed to
OK
NG



OK

7.CHECK HARNESS AND CONNECTOR (FUEL LID OPENER SWITCH - ECM AND BODY GROUND)

NG

REPLACE FUEL LID OPENER SWITCH

Click hereVehicle Exterior>DOOR / HATCH>FUEL LID OPENER SWITCH>REMOVAL


7.CHECK HARNESS AND CONNECTOR (FUEL LID OPENER SWITCH - ECM AND BODY GROUND)
a.

Disconnect the G35 fuel lid opener switch connector.


b.

Disconnect the A24 ECM connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
G35-5 (IG) - A24-38 (FUEL) Always Below 1 Ω
G35-2 (E) - Body ground Always Below 1 Ω
G35-5 (IG) or A24-38 (FUEL) - Body ground Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

REPLACE ECM

for A25B-FXS:

Click hereEngine / Hybrid System>A25B-FXS (ENGINE CONTROL)>ECM>REMOVAL

for A25D-FXS:

Click hereEngine / Hybrid System>A25D-FXS (ENGINE CONTROL)>ECM>REMOVAL

for A25F-FXS (Production date from 2021/08):

Click hereEngine / Hybrid System>A25F-FXS (ENGINE CONTROL)>ECM (Production date from 2021/08)>REMOVAL


NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

8.INSPECT FUEL LID WITH MOTOR LOCK ASSEMBLY (FUEL LID MOTOR)
a.

Remove the fuel lid with motor lock assembly (fuel lid motor).

Click hereVehicle Exterior>DOOR / HATCH>FUEL LID OPENER MOTOR ASSEMBLY>REMOVAL


b.

Inspect the fuel lid with motor lock assembly (fuel lid motor).

Click hereVehicle Exterior>DOOR / HATCH>FUEL LID OPENER MOTOR ASSEMBLY>INSPECTION


Result:
Proceed to
OK
NG



OK

9.CHECK HARNESS AND CONNECTOR (POWER DISTRIBUTION BOX ASSEMBLY - BATTERY)

NG

REPLACE FUEL LID WITH MOTOR LOCK ASSEMBLY (FUEL LID MOTOR)

Click hereVehicle Exterior>DOOR / HATCH>FUEL LID OPENER MOTOR ASSEMBLY>REMOVAL


9.CHECK HARNESS AND CONNECTOR (POWER DISTRIBUTION BOX ASSEMBLY - BATTERY)
a.

Disconnect the power distribution box assembly connectors.

E546901C01
1.156,0.167 1.573,0.427 0.417,0.26 3.313,0.167 3.729,0.427 0.417,0.26 5.073,0.167 5.49,0.427 0.417,0.26 6.281,0.167 6.698,0.427 0.417,0.26 0.104,0.073 0.427,0.313 0.323,0.24 10 false *a 1.281,0.219 1.573,0.427 0.292,0.208 10 false 6B 3.438,0.219 3.729,0.427 0.292,0.208 10 false 6C 5.198,0.219 5.49,0.427 0.292,0.208 10 false 6E 6.406,0.219 6.698,0.427 0.292,0.208 10 false 6H
*a Front view of wire harness connector
(to Power Distribution Box Assembly) 		- -



b.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Switch Condition Specified Condition
6H-1 - Body ground Power switch off 11 to 14 V
6E-14 - Body ground Power switch on (IG) 11 to 14 V
Power switch off Below 1 V



c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
6B-36 - Body ground Always Below 1 Ω
6C-41 - Body ground Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

10.CHECK HARNESS AND CONNECTOR (POWER DISTRIBUTION BOX ASSEMBLY - ECM)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

10.CHECK HARNESS AND CONNECTOR (POWER DISTRIBUTION BOX ASSEMBLY - ECM)
a.

Disconnect the 6E power distribution box assembly connector.


b.

Disconnect the A24 ECM connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
6E-1 - A24-44 (FREL) Always Below 1 Ω
6E-1 or A24-44 (FREL) - Body ground Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

11.CHECK HARNESS AND CONNECTOR (FUEL LID WITH MOTOR LOCK ASSEMBLY - POWER DISTRIBUTION BOX ASSEMBLY AND BODY GROUND)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

11.CHECK HARNESS AND CONNECTOR (FUEL LID WITH MOTOR LOCK ASSEMBLY - POWER DISTRIBUTION BOX ASSEMBLY AND BODY GROUND)
a.

Disconnect the N6 fuel lid with motor lock assembly connector.


b.

Disconnect the 6F power distribution box assembly connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
N6-1 (B) - 6F-27 Always Below 1 Ω
N6-2 (E) - Body ground Always Below 1 Ω
N6-1 (B) or 6F-27 - Body ground Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

12.INSPECT POWER DISTRIBUTION BOX ASSEMBLY (FUEL OPN RELAY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

12.INSPECT POWER DISTRIBUTION BOX ASSEMBLY (FUEL OPN RELAY)
a.

Remove the power distribution box assembly.

Click herePower Source / Network>POWER DISTRIBUTION>MAIN BODY ECU>REMOVAL

B724843N02
4.042,3.365 4.479,3.615 0.438,0.25 1.302,3.365 1.74,3.615 0.438,0.25 5.844,3.375 6.281,3.604 0.438,0.229 5.438,1.875 5.875,2.125 0.438,0.25 5.406,0.385 5.844,0.635 0.438,0.25 0.979,1.021 1.417,0.583 1.417,0.583 1.646,0.583 true 0.969,1.583 1.406,1.146 1.406,1.146 1.635,1.146 true 1.135,2.271 1.385,1.938 1.385,1.938 1.615,1.938 true 3.406,0.99 3.844,0.552 3.844,0.552 4.073,0.552 true 3.406,1.521 3.844,1.083 3.844,1.083 4.073,1.083 true 1.688,0.51 2.042,0.719 0.354,0.208 10 false 6F 1.667,1.865 1.979,2.063 0.313,0.198 10 false 6H 4.177,3.406 4.49,3.604 0.313,0.198 10 false 6E 5.969,3.417 6.281,3.615 0.313,0.198 10 false 6H 1.688,1.083 2,1.281 0.313,0.198 10 false 6E 4.135,1.021 4.448,1.219 0.313,0.198 10 false 6B 5.573,1.927 5.885,2.125 0.313,0.198 10 false 6C 1.448,3.406 2.031,3.688 0.583,0.281 10 false 6F 5.542,0.438 5.854,0.635 0.313,0.198 10 false 6B 4.125,0.479 4.438,0.677 0.313,0.198 10 false 6C


b.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
6H-1 - 6F-27 Auxiliary battery voltage applied between terminals 6E-1 and 6E-14 Below 1 Ω
6H-1 - 6F-27 Auxiliary battery voltage not applied between terminals 6E-1 and 6E-14 10 kΩ or higher
6B-36 - 6F-27 Auxiliary battery voltage not applied between terminals 6E-1 and 6E-14 Below 1 Ω
6C-41 - 6F-27 Auxiliary battery voltage not applied between terminals 6E-1 and 6E-14 Below 1 Ω
6B-36 - 6F-27 Auxiliary battery voltage applied between terminals 6E-1 and 6E-14 10 kΩ or higher
6C-41 - 6F-27 Auxiliary battery voltage applied between terminals 6E-1 and 6E-14 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

REPLACE ECM

for A25B-FXS:

Click hereEngine / Hybrid System>A25B-FXS (ENGINE CONTROL)>ECM>REMOVAL

for A25D-FXS:

Click hereEngine / Hybrid System>A25D-FXS (ENGINE CONTROL)>ECM>REMOVAL

for A25F-FXS (Production date from 2021/08):

Click hereEngine / Hybrid System>A25F-FXS (ENGINE CONTROL)>ECM (Production date from 2021/08)>REMOVAL


NG

REPLACE POWER DISTRIBUTION BOX ASSEMBLY

Click herePower Source / Network>POWER DISTRIBUTION>MAIN BODY ECU>REMOVAL