RM36D0EC _59 Vehicle Exterior _083108 SLIDING ROOF / CONVERTIBLE _0400984 SLIDING ROOF HOUSING(for Panoramic Moon Roof) A

SLIDING ROOF / CONVERTIBLE  SLIDING ROOF HOUSING(for Panoramic Moon Roof)  INSTALLATION  


PROCEDURE

Hide 63203F 1.INSTALL SLIDING ROOF HOUSING SUB-ASSEMBLY

a.

Pass a string under the windshield outside moulding as shown in the illustration.

B527734C01
5,1.479 5.625,1.75 true 2.063,0.76 2.417,0.854 true 2.469,0.781 2.667,0.979 0.198,0.198 10 true *1 5.708,1.698 6.135,2.083 0.427,0.385 10 false *a
*1 Windshield Outside Moulding - -
*a String - -



b.

Attach the guide in the order shown in the illustration.

B527716N01
2.167,3.042 2.375,3.26 0.208,0.219 10 true (1) 1.698,2.833 1.938,3.031 0.24,0.198 10 true (2) 0.448,1.51 0.844,1.75 0.396,0.24 10 false (3) 1.177,1.146 1.604,1.448 0.427,0.302 10 false (4) 1.771,0.875 2,1.094 0.229,0.219 10 false (5) 2.563,0.74 2.792,0.958 0.229,0.219 10 false (6) 2.042,0.5 2.271,0.719 0.229,0.219 10 false (7) 5.177,0.177 5.51,0.427 0.333,0.25 10 false (9) 2.76,3.26 2.969,3.479 0.208,0.219 10 true (1) 3.667,3.365 3.906,3.563 0.24,0.198 10 true (2) 4.438,3.365 4.667,3.583 0.229,0.219 10 true (3) 4.719,2.917 4.917,3.146 0.198,0.229 10 true (4) 5.156,2.479 5.365,2.708 0.208,0.229 10 true (5) 5.417,2.26 5.615,2.479 0.198,0.219 10 true (6) 5.719,1.99 5.927,2.198 0.208,0.208 10 true (7) 5.656,0.302 5.969,0.552 0.313,0.25 10 false (8) 6.24,0.396 6.542,0.646 0.302,0.25 10 false (8) 6.729,0.552 7.031,0.802 0.302,0.25 10 false (9) 2.521,2.469 2.771,2.677 0.25,0.208 10 true (1) 4.781,0.958 5.031,1.167 0.25,0.208 10 true (2)


c.

Temporarily install the sliding roof housing sub-assembly with the 18 nuts.


d.

Tighten the 18 nuts to install the sliding roof housing sub-assembly.

HINT:

Tighten the nuts in the order shown in the illustration.


Torque:
for SFTM Made : 5.5 N*m (56 kgf*cm, 49 in.*lbf)
for GTMC Made : 8.0 N*m (82 kgf*cm, 71 in.*lbf)

NOTICE:
B474971

If the removed nut is the same shape as that shown in the illustration, replace it with the supplied replacement part.



e.
B572338C01
0.708,4.073 1.125,3.823 true 0.75,1.583 1.167,1.333 true 2.25,1.406 2.583,1.406 true 2.094,3.865 2.427,3.865 true 2.594,1.313 2.771,1.49 0.177,0.177 10 true *a 0.573,1.542 0.75,1.719 0.177,0.177 10 true *1 0.531,4.031 0.708,4.208 0.177,0.177 10 true *1 2.438,3.76 2.615,3.938 0.177,0.177 10 true *a 0.094,0.094 0.385,0.521 0.292,0.427 12 false *A 0.094,2.521 0.385,2.948 0.292,0.427 12 false *B 2.438,0.104 2.698,0.396 0.26,0.292 10 false *c 1.521,0.104 1.781,0.396 0.26,0.292 10 false *b 1.469,2.583 1.729,2.875 0.26,0.292 10 false *b 2.438,2.583 2.698,2.875 0.26,0.292 10 false *c
*A for SFTM Made
*B for GTMC Made
*1 Windshield Outside Moulding
*a String
*b Correct
*c Incorrect
V113147

String Pulling Direction


Apply soapy water to the windshield outside moulding.


f.

Slowly pull out the string to install the windshield outside moulding to the correct position.


Hide 63246D 2.INSTALL REAR SLIDING ROOF HOUSING MOUNTING BRACKET LH

a.
B527715C01
2.427,1.646 2.625,1.51 true 2.198,1.563 2.396,1.771 0.198,0.208 10 true *a 0.792,1.604 1.031,1.802 0.24,0.198 10 true (1) 1.594,0.281 1.833,0.479 0.24,0.198 10 true (2)
*a Arrow Mark (Front)
V100135

Bolt
V100136

Nut


Install the rear sliding roof housing mounting bracket LH with the bolt and nut as shown in the illustration.

Torque:
Bolt : 8.0 N*m (82 kgf*cm, 71 in.*lbf)
for Nut, SFTM Made : 5.5 N*m (56 kgf*cm, 49 in.*lbf)
for Nut, GTMC Made : 8.0 N*m (82 kgf*cm, 71 in.*lbf)

NOTICE:
B474971

If the removed nut is the same shape as that shown in the illustration, replace it with the supplied replacement part.



Hide 63245D 3.INSTALL REAR SLIDING ROOF HOUSING MOUNTING BRACKET RH

HINT:

Use the same procedure as for the LH side.


Hide 63244C 4.INSTALL CENTER SLIDING ROOF HOUSING MOUNTING BRACKET LH

a.
B628116C05
0.417,0.813 0.542,0.677 true 0.271,0.833 0.5,1.021 0.229,0.188 10 true *a 0.75,1.375 1,1.583 0.25,0.208 10 true (1) 2,1.823 2.25,2.031 0.25,0.208 10 true (1) 2.583,1.146 2.833,1.354 0.25,0.208 10 true (2) 2.729,0.615 2.979,0.823 0.25,0.208 10 true (2) 1.323,0.042 1.573,0.25 0.25,0.208 10 true (2)
*a Arrow Mark (Front)
V100135

Bolt
V100136

Nut


Install the center sliding roof housing mounting bracket LH with the 2 bolts and 3 nuts as shown in the illustration.

Torque:
Bolt : 8.0 N*m (82 kgf*cm, 71 in.*lbf)
for Nut, SFTM Made : 5.5 N*m (56 kgf*cm, 49 in.*lbf)
for Nut, GTMC Made : 8.0 N*m (82 kgf*cm, 71 in.*lbf)

NOTICE:
B474971

If the removed nut is the same shape as that shown in the illustration, replace it with the supplied replacement part.



Hide 63243C 5.INSTALL CENTER SLIDING ROOF HOUSING MOUNTING BRACKET RH

HINT:

Use the same procedure as for the LH side.


Hide 63242A 6.INSTALL FRONT SLIDING ROOF HOUSING MOUNTING BRACKET LH

a.
B527711C01
2.75,1.469 2.677,1.792 true 0.969,1.521 1.24,1.74 0.271,0.219 10 true (1) 2.031,0.198 2.302,0.417 0.271,0.219 10 true (2) 2.531,1.76 2.844,1.958 0.313,0.198 10 true *a
*a Arrow Mark (Outside)
V100135

Bolt
V100136

Nut


Install the front sliding roof housing mounting bracket LH with the bolt and nut as shown in the illustration.

Torque:
Bolt : 8.0 N*m (82 kgf*cm, 71 in.*lbf)
for Nut, SFTM Made : 5.5 N*m (56 kgf*cm, 49 in.*lbf)
for Nut, GTMC Made : 8.0 N*m (82 kgf*cm, 71 in.*lbf)

NOTICE:
B474971

If the removed nut is the same shape as that shown in the illustration, replace it with the supplied replacement part.



Hide 63241A 7.INSTALL FRONT SLIDING ROOF HOUSING MOUNTING BRACKET RH

HINT:

Use the same procedure as for the LH side.


Hide 63218M 8.INSTALL SLIDING ROOF SIDE GARNISH LH

HINT:

Perform the following procedures if replacing the sliding roof side garnish LH.


a.

Clean the body panel.

i.

Using a heat light, heat the body panel.

Heating Temperature
Item Temperature
Body Panel 20 to 30°C (68 to 86°F)

CAUTION:
E306500C35
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts, as touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the body panel excessively.



ii.

Remove the double-sided tape from the body panel.


iii.

Clean off any tape adhesive residue with cleaner.



b.

Remove the release paper from a new sliding roof side garnish LH.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.



c.

for SFTM Made:

i.

Attach the clip and double-sides tape to install the sliding roof side garnish LH as shown in the illustration.

B529428C01
1.125,4.552 1.438,4.219 false 0.354,3.958 0.854,4.208 0.5,0.25 10 false A-A 2.792,3.958 3.292,4.208 0.5,0.25 10 false B-B 5.146,3.948 5.646,4.198 0.5,0.25 10 false C-C 2.333,3.51 2.708,3.74 0.375,0.229 10 false A 2.583,2.885 2.958,3.115 0.375,0.229 10 false A 3.031,1.563 3.406,1.792 0.375,0.229 10 false B 3.604,1.885 3.979,2.115 0.375,0.229 10 false B 4.708,0.646 5.083,0.875 0.375,0.229 10 false C 4.177,0.292 4.552,0.521 0.375,0.229 10 false C 1.479,4.094 1.854,4.323 0.375,0.229 10 false *1 0.781,4.146 1.094,4.344 0.313,0.198 10 false *a 3.552,4.031 3.865,4.229 0.313,0.198 10 false *a 6.01,4.021 6.323,4.219 0.313,0.198 10 false *a
*1 Windshield Outside Moulding - -
*a Correct - -
V100145

Double-sided Tape
V100155

Protective Tape




d.

for GTMC Made:

i.

Attach the clip to install the sliding roof side garnish LH as shown in the illustration.

B571552C04
1.698,5.406 1.365,5.406 true 0.354,3.958 0.854,4.208 0.5,0.25 10 false A-A 2.792,3.958 3.292,4.208 0.5,0.25 10 false B-B 5.146,3.948 5.646,4.198 0.5,0.25 10 false C-C 4.521,1.135 4.646,1.292 0.125,0.156 10 true C 1.719,5.323 2.094,5.552 0.375,0.229 10 false *1 0.781,4.146 1.094,4.344 0.313,0.198 10 false *a 3.552,4.031 3.865,4.229 0.313,0.198 10 false *a 6.01,4.021 6.323,4.219 0.313,0.198 10 false *a 4.135,0.854 4.26,1.01 0.125,0.156 10 true C 3.188,2.156 3.313,2.313 0.125,0.156 10 true B 2.792,1.885 2.917,2.042 0.125,0.156 10 true B 2.271,2.896 2.396,3.052 0.125,0.156 10 true A 2.021,3.229 2.146,3.385 0.125,0.156 10 true A
*1 Windshield Outside Moulding - -
*a Correct - -
V100145

Double-sided Tape
V100155

Protective Tape




Hide 63217K 9.INSTALL SLIDING ROOF SIDE GARNISH RH

HINT:

Use the same procedure described for the LH side.


Hide 62170A 11.INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.


Hide 13.INSTALL ROOF SIDE RAIL GARNISH SUB-ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.


Hide 63201P 14.INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY

a.

Using a T25 "TORX" socket wrench, temporarily install the sliding roof glass sub-assembly with the 6 screws.


b.

Perform a level check.

B527736N01
1.115,1.844 1.531,2.156 0.417,0.313 10 false A 1.583,1.833 2,2.146 0.417,0.313 10 false A 2.021,0.969 2.438,1.281 0.417,0.313 10 false B 2,0.5 2.417,0.813 0.417,0.313 10 false B 4.417,0.26 4.927,0.573 0.51,0.313 10 false A-A 4.417,1.271 4.927,1.583 0.51,0.313 10 false B-B 5.583,0.25 5.74,0.448 0.156,0.198 10 false a 5.313,1.323 5.469,1.521 0.156,0.198 10 false b 2.396,1.823 2.813,2.135 0.417,0.313 10 false C 2.833,1.823 3.25,2.135 0.417,0.313 10 false C 4.417,2.323 4.927,2.635 0.51,0.313 10 false C-C 5.271,2.344 5.427,2.542 0.156,0.198 10 false c

i.

Check the difference in level of the sliding roof glass sub-assembly when the sliding roof glass sub-assembly is fully closed.

Area Measurement Area Measurement
a 0 + 2.0 mm (0 + 0.0787 in.)
0 - 1.0 mm (0 + 0.0394 in.)
b 0 + 2.2 mm (0 + 0.0866 in.)
0 - 2.2 mm (0 - 0.0866 in.)
c 0 + 2.4 mm (0 + 0.0945 in.)
0 - 1.0 mm (0 + 0.0394 in.)
- -



c.

Perform a gap check.

B527737N01
1.115,1.833 1.396,2.083 0.281,0.25 10 false A 1.583,1.833 1.865,2.083 0.281,0.25 10 false A 2.396,1.844 2.677,2.094 0.281,0.25 10 false C 2.865,1.833 3.031,2 0.167,0.167 10 true C 4.448,0.26 4.958,0.656 0.51,0.396 10 false A-A 5.104,0.323 5.26,0.521 0.156,0.198 10 false a 5.74,2.042 5.896,2.24 0.156,0.198 10 false b 4.448,2.573 4.906,2.875 0.458,0.302 10 false C-C 4.458,1.375 4.917,1.677 0.458,0.302 10 false B-B 5.958,1.448 6.115,1.646 0.156,0.198 10 false b 5.74,2.635 5.896,2.833 0.156,0.198 10 false c 2.031,0.979 2.313,1.229 0.281,0.25 10 false B 2.021,0.51 2.302,0.76 0.281,0.25 10 false B

i.

Check the gap between the sliding roof glass sub-assembly and sliding roof housing assembly.

Area Measurement Area Measurement
a 10.7 to 12.7 (0.421 to 0.50 in.) b 7.7 to 12.1 (0.303 to 0.476 in.)
c 7.9 to 11.1 mm (0.311 to 0.437 in.) - -



d.

After adjusting the sliding roof glass sub-assembly, using a T25 "TORX" socket wrench, tighten the 6 screws.

Torque:
5.0 N*m (51 kgf*cm, 44 in.*lbf)


Hide 15. CHECK FOR WATER LEAK

a.

After adjusting the sliding roof glass sub-assembly, check for water leakage into the vehicle interior.


b.

If there are any leaks, readjust the sliding roof glass sub-assembly.


Hide 63218E 16.INSTALL FRONT SLIDING ROOF GARNISH LH (for Front Outer Side)

a.

Attach the guide to install the front sliding roof side garnish LH.


Hide 63217E 17.INSTALL FRONT SLIDING ROOF GARNISH RH (for Front Outer Side)

HINT:

Use the same procedure described for the LH side.


Hide 63218R 18.INSTALL SLIDING ROOF SIDE GARNISH LH (for Rear Side)

a.

Attach the guide to install the sliding roof side garnish LH.


Hide 63217R 19.INSTALL SLIDING ROOF SIDE GARNISH RH (for Rear Side)

HINT:

Use the same procedure described for the LH side.


Hide 63218M 20.INSTALL SLIDING ROOF SIDE GARNISH LH (for Front Inner Side)

a.

Attach the guide to install the sliding roof side garnish LH.


Hide 63217K 21.INSTALL SLIDING ROOF SIDE GARNISH RH (for Front Inner Side)

HINT:

Use the same procedure described for the LH side.


Hide 23. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL

HINT:

When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART


Hide 28.INITIALIZE PANORAMIC MOON ROOF SYSTEM