RM36D0EC _59 Vehicle Exterior _083111 EXTERIOR PANELS / TRIM _0403080 ROOF GARNISH A

EXTERIOR PANELS / TRIM ROOF GARNISH INSTALLATION

CAUTION / NOTICE / HINT

HINT:: ·

Use the same procedure for the RH and LH sides.

·

The procedure listed below is for the LH side.

PROCEDURE

Hide Display 62436A 1.INSTALL FRONT ROOF SIDE RAIL PAD LH

HINT:: When installing the front roof side rail pad LH, heat the roof side rail garnish LH and front roof side rail pad LH using a heat light.

Standard Value:

Part	Temperature
Roof Side Rail Garnish LH	20 to 30°C (68 to 86°F)
Front Roof Side Rail Pad LH	20 to 30°C (68 to 86°F)

CAUTION:

2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b

*a	Heated Part
*b	Heat Light

Do not touch the heat light and heated parts.

Touching the heat light may result in burns.

Touching heated parts for a long time may result in burns.

NOTICE:: Do not heat roof side rail garnish LH and front roof side rail pad LH excessively.

When reusing the roof side rail garnish LH:

Using a heat light, heat the roof side rail garnish LH surface.

ii.

Remove any remaining double-sided tape from the roof side rail garnish LH.

iii.

Wipe off any tape adhesive residue with cleaner.

NOTICE:: ·

Installing the front roof side rail pad LH with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

1.406,0.979 0.469,0.792 0.469,0.792 1.281,1.281 true 2.167,1.354 2.563,1.052 true 0.281,0.677 0.469,0.875 0.188,0.198 10 false *a 2.604,0.906 2.792,1.104 0.188,0.198 10 false *a

*a	Rib
	Primer

Apply primer to the roof side rail garnish LH on the installation area of the front roof side rail pad LH using a brush or felt.

NOTICE:: ·

Replace the brush or felt if it is dirty or has become hardened.

·

Keep any painted surface free from primer.

·

If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.

·

Do not touch surfaces to which primer has been applied until the front roof side rail pad LH has been attached.

Let the primer dry sufficiently.

NOTICE:: Do not touch applied surfaces until the primer is dry.

Recommended drying time:: 10 minutes or more (at 23°C (73°F))

Using a heat light, heat the roof side rail garnish LH and a new front roof side rail pad LH.

NOTICE:: Do not heat roof side rail garnish LH and front roof side rail pad LH excessively.

Remove the release paper from the front roof side rail pad LH.

NOTICE:: After removing the peeling paper, do not touch the surface of the tape with your fingers or cotton work gloves.

1.323,1.01 0.5,0.698 0.5,0.698 1.24,1.25 true 2.167,1.323 2.542,0.958 true 0.354,0.563 0.667,0.76 0.313,0.198 10 false *a 2.51,0.781 2.823,0.979 0.313,0.198 10 false *a

*a	Rib
	Install in this Direction

Install the front roof side rail pad LH in the position shown in the illustration.

NOTICE:: The application strength of the front roof side rail pad LH will weaken if reapplied. If reapplication is necessary, be sure to replace it with a new one.

HINT:: Apply pressure so that it does not lift up from the roof side rail garnish LH.

Hide Display 63439B 2.INSTALL NO. 3 ROOF CARRIER SEAL LH

HINT:: When installing the No. 3 roof carrier seal LH, heat the No. 3 roof carrier seal LH and roof side rail garnish LH using a heat light.

Standard Value:

Part	Temperature
Roof Side Rail Garnish LH	20 to 30°C (68 to 86°F)
No. 3 Roof Carrier Seal LH	20 to 30°C (68 to 86°F)

CAUTION:

2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b

*a	Heated Part
*b	Heat Light

Do not touch the heat light and heated parts.

Touching the heat light may result in burns.

Touching heated parts for a long time may result in burns.

NOTICE:: Do not heat the No. 3 roof carrier seal LH and roof side rail garnish LH excessively.

When reusing the roof side rail garnish LH:

Using a heat light, heat the roof side rail garnish LH surface.

ii.

Remove any remaining double-sided tape from the roof side rail garnish LH.

iii.

Wipe off any tape adhesive residue with cleaner.

NOTICE:: ·

Installing the No. 3 roof carrier seal LH with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

Using a heat light, heat the roof side rail garnish LH and a new No. 3 roof carrier seal LH.

Remove the release paper from the No. 3 roof carrier seal LH.

NOTICE:: After removing the peeling paper, do not touch the surface of the tape with your fingers or cotton work gloves.

Install the No. 3 roof carrier seal LH in the position shown in the illustration.

NOTICE:: The application strength of the No. 3 roof carrier seal LH will weaken if reapplied. If reapplication is necessary, be sure to replace it with a new one.

HINT:: Apply pressure so that it does not lift up from the roof side rail garnish LH.

Hide Display 63437A 3.INSTALL NO. 2 ROOF CARRIER SEAL

HINT:: When installing the No. 2 roof carrier seal, heat the No. 2 roof carrier seal and roof side rail garnish LH using a heat light.

Standard Value:

Part	Temperature
Roof Side Rail Garnish LH	20 to 30°C (68 to 86°F)
No. 2 Roof Carrier Seal	20 to 30°C (68 to 86°F)

CAUTION:

2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b

*a	Heated Part
*b	Heat Light

Do not touch the heat light and heated parts.

Touching the heat light may result in burns.

Touching heated parts for a long time may result in burns.

NOTICE:: Do not heat the No. 2 roof carrier seal and roof side rail garnish LH excessively.

When reusing the roof side rail garnish LH:

Using a heat light, heat the roof side rail garnish LH surface.

ii.

Remove any remaining double-sided tape from the roof side rail garnish LH.

iii.

Wipe off any tape adhesive residue with cleaner.

NOTICE:: ·

Installing the No. 2 roof carrier seal with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

Using a heat light, heat the roof side rail garnish LH and a new No. 2 roof carrier seal.

Remove the release paper from the No. 2 roof carrier seal.

NOTICE:: After removing the peeling paper, do not touch the surface of the tape with your fingers or cotton work gloves.

Install the 2 No. 2 roof carrier seals in the position shown in the illustration.

NOTICE:: The application strength of the No. 2 roof carrier seal will weaken if reapplied. If reapplication is necessary, be sure to replace it with a new one.

HINT:: Apply pressure so that it does not lift up from the roof side rail garnish LH.

Hide Display 63435F 4.INSTALL NO. 1 ROOF CARRIER SEAL

HINT:: When installing the No. 1 roof carrier seal, heat the No. 1 roof carrier seal and roof side rail garnish LH using a heat light.

Standard Value:

Part	Temperature
Roof Side Rail Garnish LH	20 to 30°C (68 to 86°F)
No. 1 Roof Carrier Seal	20 to 30°C (68 to 86°F)

CAUTION:

2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b

*a	Heated Part
*b	Heat Light

Do not touch the heat light and heated parts.

Touching the heat light may result in burns.

Touching heated parts for a long time may result in burns.

NOTICE:: Do not heat the No. 1 roof carrier seal and roof side rail garnish LH excessively.

When reusing the roof side rail garnish LH:

Using a heat light, heat the roof side rail garnish LH surface.

ii.

Remove any remaining double-sided tape from the roof side rail garnish LH.

iii.

Wipe off any tape adhesive residue with cleaner.

NOTICE:: ·

Installing the No. 1 roof carrier seal with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

Using a heat light, heat the roof side rail garnish LH and a new No. 1 roof carrier seal.

Remove the release paper from the No. 1 roof carrier seal.

NOTICE:: After removing the peeling paper, do not touch the surface of the tape with your fingers or cotton work gloves.

Install the 2 No. 1 roof carrier seals in the position shown in the illustration.

NOTICE:: The application strength of the No. 1 roof carrier seal will weaken if reapplied. If reapplication is necessary, be sure to replace it with a new one.

HINT:: Apply pressure so that it does not lift up from the roof side rail garnish LH.

Hide Display 62404 5.INSTALL ROOF SIDE RAIL GARNISH SUB-ASSEMBLY LH

HINT:: When installing the roof side rail garnish sub-assembly LH, heat the vehicle body and roof side rail garnish sub-assembly LH using a heat light.

Standard:

Item	Temperature
Vehicle Body	40 to 60°C (104 to 140°F)
Roof Side Rail Garnish Sub-assembly LH	20 to 30°C (68 to 86°F)

CAUTION:

2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b

*a	Heated Part
*b	Heat Light

Do not touch the heat light and heated parts.

Touching the heat light may result in burns.

Touching heated parts for a long time may result in burns.

NOTICE:: Do not heat vehicle body and roof side rail garnish sub-assembly LH excessively.

Clean the vehicle body surface.

Using a heat light, heat the vehicle body surface.

ii.

Remove any remaining double-sided tape from the vehicle body.

iii.

Wipe off any tape adhesive residue with cleaner.

NOTICE:: ·

Installing the roof side rail garnish sub-assembly LH with some double-sided tape remaining may cause poor adhesion. Perform this procedure until sufficiently removed it.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

Using a heat light, heat the vehicle body and roof side rail garnish sub-assembly LH tip front roof side rail pad LH.

NOTICE:: Do not heat vehicle body and front roof side rail pad LH excessively.

Remove the release paper from the front roof side rail pad LH.

NOTICE:: After removing the peeling paper, do not touch the surface of the tape with your fingers or cotton work gloves.

Attach the double-sided tape of the front roof side rail pad LH and install the roof side rail garnish sub-assembly LH.

NOTICE:: The application strength of the front roof side rail pad LH will weaken if reapplied. If reapplication is necessary, be sure to replace it with a new one.

HINT:: Apply pressure so that it does not lift up from the vehicle body.

2.76,1.51 2.927,1.51 2.927,1.51 3.177,1.094 true 2.583,1.417 2.74,1.583 0.156,0.167 10 true *a

*a	Double-sided Tape

Install the 5 nuts.

Torque:: 26 N*m (265 kgf*cm, 19 ft.*lbf)

Remove the protective tape.

Hide Display 6.INSTALL ROOF HEADLINING ASSEMBLY

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