RM36D0EC _58 Vehicle Interior _083106 INTERIOR PANELS / TRIM _0400609 ROOF HEADLINING A

INTERIOR PANELS / TRIM  ROOF HEADLINING  INSTALLATION  


CAUTION / NOTICE / HINT

HINT:
·

A bolt without a torque specification is shown in the standard bolt chart.

Click hereGeneral>SPECIFICATIONS>STANDARD BOLT>SPECIFIED TORQUE FOR STANDARD BOLTS



PROCEDURE

Hide 65351A 1.INSTALL BATTERY HOLE COVER (for HV Model)

a.
B515136

Attach the claw to install the battery hole cover.


Hide 64230A 2.INSTALL ROOM PARTITION NET ASSEMBLY

a.
B515129C01
0.031,0.042 0.333,0.333 0.302,0.292 12 false *A 0.042,2.479 0.292,2.708 0.25,0.229 12 false *B
*A for HV Model
*B for Gasoline Model


Attach the guide and claw to install the room partition net assembly.


Hide 66425B 3.INSTALL REAR NO. 2 SIDE RAIL SPACER LH

a.
B515182

Attach the claw to install the rear No. 2 side rail spacer LH.


Hide 66415B 4.INSTALL REAR NO. 2 SIDE RAIL SPACER RH

HINT:

Use the same procedure described for the LH side.


Hide 5.INSTALL ROOF HEADLINING ASSEMBLY (for Normal Roof)

a.
B528040
0,0 0,0 false
V113147

Install in this Direction


Insert the roof headlining assembly into the cabin from the back door.

NOTICE:
·

Installation of the roof headlining assembly must be performed by multiple people to prevent deformation of the roof headlining assembly.

·

Check that the corners of the roof headlining are not folded, twisted or otherwise deformed and that none of the mounted parts have fallen off.

·

Make sure that the roof headlining does not get caught on anything as it may become bent or damaged.

·

Do not damage the roof headlining or vehicle interior.




b.
B515161

Attach the claw to install the visor holder base.

HINT:

Use the same procedure for the opposite side.



c.
B515184

Install 5 new clips.


d.

for Rear Pillar RH Side:

i.
B515179

Connect the connector.



e.

for Front Pillar RH Side:

i.

Remove the protective cover installed to the front pillar RH.


ii.
B515177

Attach the wire harness clamp.


iii.

Connect the connector.


iv.

Install the protective cover to the front pillar RH.



f.

for Front Pillar LH Side:

i.

Remove the protective cover installed to the front pillar LH.


ii.
B515178

Attach the wire harness clamp.


iii.

Connect the 2 connectors.


iv.

Install the protective cover to the front pillar LH.



g.

w/ ETC System:

i.
B676186

Connect the connector.



h.

for Windshield Glass Side:

i.
B676188

Connect each connector.



Hide 6.INSTALL ROOF HEADLINING ASSEMBLY (for Moon Roof)

a.
B528041
0,0 0,0 false
V113147

Install in this Direction


Insert the roof headlining assembly into the cabin from the back door.

NOTICE:
·

Installation of the roof headlining assembly must be performed by multiple people to prevent deformation of the roof headlining assembly.

·

Check that the corners of the roof headlining are not folded, twisted or otherwise deformed and that none of the mounted parts have fallen off.

·

Make sure that the roof headlining does not get caught on anything as it may become bent or damaged.

·

Do not damage the roof headlining or vehicle interior.




b.
B515161

Attach the claw to install the visor holder base.

HINT:

Use the same procedure for the opposite side.



c.
B515183

Install 3 new clips.


d.
B515162

Connect the connector.


e.

for Rear Pillar RH Side:

i.
B515179

Connect the connector.



f.

for Front Pillar RH Side:

i.

Remove the protective cover installed to the front pillar RH.


ii.
B515177

Attach the wire harness clamp.


iii.

Connect the connector.


iv.

Install the protective cover to the front pillar RH.



g.

for Front Pillar LH Side:

i.

Remove the protective cover installed to the front pillar LH.


ii.
B515178

Attach the wire harness clamp.


iii.

Connect the 2 connectors.


iv.

Install the protective cover to the front pillar LH.



h.

w/ ETC System:

i.
B676186

Connect the connector.



i.

for Windshield Glass Side:

i.
B676188

Connect the 2 connectors.



Hide 7.INSTALL ROOF HEADLINING ASSEMBLY (for Panoramic Moon Roof)

a.
B528042
0,0 0,0 false
V113147

Install in this Direction


Insert the roof headlining assembly into the cabin from the back door.

NOTICE:
·

Installation of the roof headlining assembly must be performed by multiple people to prevent deformation of the roof headlining assembly.

·

Check that the corners of the roof headlining are not folded, twisted or otherwise deformed and that none of the mounted parts have fallen off.

·

Make sure that the roof headlining does not get caught on anything as it may become bent or damaged.

·

Do not damage the roof headlining or vehicle interior.




b.
B515161

Attach the claw to install the visor holder base.

HINT:

Use the same procedure for the opposite side.



c.

Attach the guide and fastener to install the roof headlining assembly.

B515185
3.74,2.563 3.979,2.75 0.24,0.188 10 true *b 2.219,2.135 2.458,2.333 0.24,0.198 10 true *a 2.354,0.323 2.594,0.51 0.24,0.188 10 true *b 4.177,0.396 4.417,0.583 0.24,0.188 10 true *b 5.115,2.552 5.354,2.74 0.24,0.188 10 true *b
*a Guide *b Fastener



d.
B515183

Install 3 new clips.


e.
B515163

Connect the 2 connectors.


f.

for Rear Pillar LH Side:

i.
B515180

Connect the connector.



g.

for Rear Pillar RH Side:

i.
B515179

Connect the connector.



h.

for Front Pillar RH Side:

i.

Remove the protective cover installed to the front pillar RH.


ii.
B515177

Attach the wire harness clamp.


iii.

Connect the connector.


iv.

Install the protective cover to the front pillar RH.



i.

for Front Pillar LH Side:

i.

Remove the protective cover installed to the front pillar LH.


ii.
B515178

Attach the wire harness clamp.


iii.

Connect the 2 connectors.


iv.

Install the protective cover to the front pillar LH.



j.

w/ ETC System:

i.
B676186

Connect the connector.



k.

for Windshield Glass Side:

i.
B676190

Connect each connector.



Hide 63318C 8.INSTALL SUN ROOF OPENING TRIM MOULDING (for Moon Roof)

B528136
2.813,1.646 2.938,1.646 2.938,1.646 2.938,1.844 true 2.281,0.427 2.385,0.24 2.385,0.24 2.656,0.24 true 2.667,0.146 2.875,0.323 0.208,0.177 10 true *a 2.594,1.563 2.792,1.74 0.198,0.177 10 true *b
*a Sun Roof Opening Trim Moulding Fabric Cover
*b Cutout of the Roof Headlining Assembly


a.

Install the sun roof opening trim moulding as shown in the illustration.


Hide 74610A 14.INSTALL ASSIST GRIP SUB-ASSEMBLY

HINT:

Use the same procedure for all assist grip sub-assemblies.


a.
B515156

Install the 2 clips to the assist grip sub-assembly.


b.

Temporarily install the 2 assist grip covers to the assist grip sub-assembly as shown in the illustration.


c.
B515157

Attach the clip to install the assist grip sub-assembly.


d.
B515158

Attach the claw to install the 2 assist grip covers.

NOTICE:

Check that the 2 clips are securely attached.



Hide 74630E 15.INSTALL REAR ASSIST GRIP ASSEMBLY LH

HINT:

Use the same procedure as for the assist grip sub-assembly.


Hide 74620C 16.INSTALL REAR ASSIST GRIP ASSEMBLY RH

HINT:

Use the same procedure as for the assist grip sub-assembly.


Hide 74348 17.INSTALL VISOR HOLDER

HINT:

Use the same procedure for the opposite side.


a.
B515160
0,0 0,0 false
V113147

Install in this Direction


Push in the end of the visor holder to install the visor holder.


Hide 74320 18.INSTALL VISOR ASSEMBLY LH

a.
B515237
0,0 0,0 false
V113147

Install in this Direction


Set the visor assembly LH into place by aligning it upward with the connector and screw fastening hole.

NOTICE:
·

When setting the part into place, move it straight upward so as not to damage the connector.

·

Hold the visor assembly with one hand so that it does not drop.




b.

Connect the visor assembly LH to the visor holder LH to set it into place.


c.
B515209

Install the visor assembly LH with the 2 screws.


Hide 74310 19.INSTALL VISOR ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.


Hide 62480A 20.INSTALL INNER ROOF SIDE GARNISH ASSEMBLY LH

a.

When reusing the inner roof side garnish assembly LH:

i.

Install 8 new clips to the inner roof side garnish assembly LH.

B528115C01
0.615,0.26 0.813,0.458 0.198,0.198 10 false *a 5.302,2.906 5.531,3.094 0.229,0.188 10 false *b 5.427,0.26 5.646,0.448 0.219,0.188 10 false *c 6.26,2.427 6.458,2.625 0.198,0.198 10 true *a 5.792,2.01 6.01,2.198 0.219,0.188 10 true *c 1.948,2.25 2.177,2.438 0.229,0.188 10 true *b 3.958,1.344 4.188,1.531 0.229,0.188 10 true *b 3.396,0.625 3.625,0.813 0.229,0.188 10 true *b
*a Clip A *b Clip B
*c Clip C - -




b.

Attach the clip to install the inner roof side garnish assembly LH.

B515174
0.76,3.729 0.958,3.906 0.198,0.177 10 true *a 2.917,1.885 3.135,2.083 0.219,0.198 10 true *b 0.677,0.458 0.865,0.604 0.188,0.146 10 true *c 6.417,1.125 6.615,1.302 0.198,0.177 10 true *a 4.146,1.031 4.344,1.208 0.198,0.177 10 true *b 1.073,2.063 1.26,2.208 0.188,0.146 10 true *c 5.719,3.042 5.938,3.24 0.219,0.198 10 true *b 3.208,3.802 3.385,3.979 0.177,0.177 10 true *b
*a Clip A *b Clip B
*c Clip C - -



Hide 62470A 21.INSTALL INNER ROOF SIDE GARNISH ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.


Hide 64740E 22.INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH

a.

Attach the guide, claw and clip to install the deck trim side panel assembly LH.


b.

except "TORX" Screw:

i.

Install the screw.



c.

for "TORX" Screw:

i.

Using a T30 "TORX" socket wrench, install the "TORX" screw.



d.

Install the clip.

B515173
0,0 0,0 false
V100135

Clip
V100136

Screw or "TORX" Screw



Hide 64730J 23.INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH

a.

Connect each connector.


b.

Attach the guide, claw and clip to install the deck trim side panel assembly RH.


c.

except "TORX" Screw:

i.

Install the screw.



d.

for "TORX" Screw:

i.

Using a T30 "TORX" socket wrench, install the "TORX" screw.



e.

Install the clip.

B561039
0,0 0,0 false
V100135

Clip
V100136

Screw or "TORX" Screw



Hide 58460D 24.INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY

HINT:

Use the same procedure for the opposite side.


a.
B515135

Attach the guide to install the luggage hold belt striker assembly with the bolt.


Hide 73708A 25.INSTALL TETHER ANCHOR BRACKET SET

HINT:

Use the same procedure for the opposite side.


a.
B515140

Tighten the bolt to install the tether anchor bracket set.


b.
B515147
0,0 0,0 false
V113147

Install in this Direction


Attach the claw as shown in the illustration.


Hide 62552F 26.INSTALL REAR SEAT SIDE GARNISH LH

a.
B561045
0,0 0,0 false
V113147

Install in this Direction


Attach the claw and clip to install the rear seat side garnish LH as shown in the illustration.


b.
B528134
0,0 0,0 false
V113147

Install in this Direction


Attach the claw as shown in the illustration.


Hide 62551F 27.INSTALL REAR SEAT SIDE GARNISH RH

HINT:

Use the same procedure described for the LH side.


Hide 62412 28.INSTALL CENTER PILLAR GARNISH LH

a.

When reusing the center pillar garnish LH:

i.
B528114

Install a new clip.



b.
B528133
0,0 0,0 false
V113147

Install in this Direction


Attach the clip to install the center pillar garnish LH as shown in the illustration.


c.

Install the 2 clips.


Hide 62411 29.INSTALL CENTER PILLAR GARNISH RH

HINT:

Use the same procedure described for the LH side.


Hide 62414A 30.INSTALL LOWER CENTER PILLAR GARNISH LH

a.
B528146
0,0 0,0 false
V113147

Install in this Direction


Attach the clip and claw to install the lower center pillar garnish LH as shown in the illustration.


Hide 62413A 31.INSTALL LOWER CENTER PILLAR GARNISH RH

HINT:

Use the same procedure described for the LH side.


Hide 73220 32.INSTALL FRONT SEAT OUTER BELT ASSEMBLY LH

a.
B515168

Install the front seat outer belt assembly LH with the bolt.

Torque:
42 N*m (428 kgf*cm, 31 ft.*lbf)


Hide 73210 33.INSTALL FRONT SEAT OUTER BELT ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.


Hide 73233 34.INSTALL OUTER LAP BELT ANCHOR COVER

HINT:

Use the same procedure for both outer lap belt anchor covers.


a.
B515167

Attach the guide and claw to install the outer lap belt anchor cover.


Hide 62212 35.INSTALL FRONT PILLAR GARNISH LH

a.
B515149

Install 2 new front pillar garnish clips to the front pillar garnish LH.

NOTICE:

Make sure that the position and direction of the front pillar garnish clip is correct when installing.



b.

Peel off the adhesive tape and remove the protective cover.


c.
B515150
0,0 0,0 false
V113147

Install in this Direction


Insert the guide in the direction indicated by the arrow shown in the illustration.


d.
B515151
0,0 0,0 false
V113147

Install in this Direction


Push in the direction indicated by the arrow shown in the illustration to attach the clip to install the front pillar garnish LH.


Hide 62211 36.INSTALL FRONT PILLAR GARNISH RH

HINT:

Use the same procedure described for the LH side.


Hide 62311B 38.INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH

HINT:

Use the same procedure described for the LH side.


Hide 62111C 40.INSTALL COWL SIDE TRIM BOARD RH

HINT:

Use the same procedure described for the LH side.


Hide 67914B 41.INSTALL FRONT DOOR SCUFF PLATE LH

a.
B528045
0,0 0,0 false
V113147

Install in this Direction


Attach the claw and align the guide in the direction indicated by the arrow shown in the illustration.


b.
B528046
0,0 0,0 false
V113146

Place Hand Here
V113147

Install in this Direction (1)
V113148

Install in this Direction (2)


Push in the installation direction (1) shown in the illustration to attach the claw on the vehicle exterior side and align the guide.


c.

Place your hand at the position shown in the illustration and attach the claw while pulling in the installation direction (2) to install the front door scuff plate LH.


Hide 67913B 42.INSTALL FRONT DOOR SCUFF PLATE RH

HINT:

Use the same procedure described for the LH side.


Hide 62331C 44.INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH

HINT:

Use the same procedure described for the LH side.


Hide 58577E 45.INSTALL REAR NO. 1 FLOOR MAT SUPPORT SIDE PLATE

a.
B515138

Attach the claw and clip to install the rear No. 1 floor mat support side plate with the 2 screws.


Hide 73705 47.INSTALL CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.


Hide 71303C 49.INSTALL REAR SEATBACK HINGE SUB-ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.


Hide 58386 56.INSTALL REAR FLOOR FINISH PLATE

a.
B515137

Attach the claw and clip to install the rear floor finish plate.


Hide 67918E 57.INSTALL REAR DOOR SCUFF PLATE LH

a.

for Gasoline Model:

i.
B528043
0,0 0,0 false
V113147

Install in this Direction


Attach the claw and align the guide in the direction indicated by the arrow shown in the illustration.


ii.
B528044
0,0 0,0 false
V113146

Place Hand Here
V113147

Install in this Direction (1)
V113148

Install in this Direction (2)


Push in the installation direction (1) shown in the illustration to attach the claw on the vehicle exterior side and align the guide.


iii.

Place your hand at the position shown in the illustration and attach the claw while pulling in the installation direction (2) to install the rear door scuff plate LH.



b.

for HV Model:

i.
B528047
0,0 0,0 false
V113147

Install in this Direction


Attach the claw and clip and align the guide in the direction indicated by the arrow shown in the illustration.


ii.
B528048
0,0 0,0 false
V113146

Place Hand Here
V113147

Install in this Direction (1)
V113148

Install in this Direction (2)


Push in the installation direction (1) shown in the illustration to attach the claw on the vehicle exterior side and align the guide.


iii.

Place your hand at the position shown in the illustration and attach the claw while pulling in the installation direction (2) to install the rear door scuff plate LH.



Hide 67917C 58.INSTALL REAR DOOR SCUFF PLATE RH

HINT:

Use the same procedure described for the LH side.


Hide 64779K 61.INSTALL SPARE WHEEL COVER STOPPER

a.
B515131

Install the spare wheel cover stopper.


Hide 58417H 62.INSTALL REAR NO. 3 FLOOR BOARD

a.
B515133

Attach the guide and clip to install the rear No. 3 floor board.


Hide 58416K 63.INSTALL REAR NO. 2 FLOOR BOARD

a.
B515134

Attach the guide and clip to install the rear No. 2 floor board.


Hide 58410B 64.INSTALL DECK BOARD ASSEMBLY

a.
B515128

Install the deck board assembly.