RM36D0EC _51 Engine / Hybrid System _087041 M20C-FKS COOLING _0417548 THERMOSTAT A

M20C-FKS COOLING  THERMOSTAT  INSTALLATION  


CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

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PROCEDURE

Hide 16031 1.INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

a.

Install a new gasket to the water inlet with thermostat sub-assembly.

HINT:

Be sure to clean the contact surfaces.



b.

Using an 8 mm socket wrench, install the water inlet with thermostat sub-assembly with the 2 bolts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


c.

Connect the No. 7 water by-pass hose to the water inlet with thermostat sub-assembly and slide the clip to secure it.

A531447C01
1.854,0.698 1.958,0.698 1.958,0.698 2.156,1.344 true 1.667,0.583 1.917,0.854 0.25,0.271 10 false *g 1.583,1.021 1.896,1.177 0.313,0.156 10 false *b 1.719,1.688 2.031,1.844 0.313,0.156 10 false *c 6.323,1.25 6.531,1.417 0.208,0.167 10 true A 1.469,1.25 1.708,1.427 0.24,0.177 10 false *e 2.281,0.698 2.531,0.906 0.25,0.208 10 false *d 0.781,1.906 1.042,2.125 0.26,0.219 10 false *f 0.396,0.354 0.708,0.51 0.313,0.156 10 false *a
*a View A *b 45°
*c 90° *d Upper Side
*e LH Side *f 1 mm (0.0394 in.) or higher
*g Paint Mark - -


NOTICE:

Make sure that the tabs of the clip are within the area shown in the illustration.



Hide 16572D 2.CONNECT NO. 2 RADIATOR HOSE

a.

Connect the No. 2 radiator hose to the water inlet with thermostat sub-assembly and slide the clip to secure it.

A435728C01
3.865,0.51 4.344,1.104 true 3.208,0.229 3.521,0.385 0.313,0.156 10 false *a 4.76,0.688 5.073,0.844 0.313,0.156 10 false *b 3.656,0.365 3.865,0.521 0.208,0.156 10 true *c 4.271,0.5 4.583,0.656 0.313,0.156 10 false *d 1.688,2.042 1.896,2.208 0.208,0.167 10 true A 5.896,1.813 6.208,1.969 0.313,0.156 10 false *f 3.479,1.375 3.792,1.531 0.313,0.156 10 false *e
*a View A *b 120°
*c Paint Mark *d Upper Side
*e RH Side *f 2 to 7 mm (0.0787 to 0.276 in.)


NOTICE:
·

Align the direction of the claw on the clip with the paint mark on the hose.

·

Make sure the No. 2 radiator hose is securely inserted to the stopper.