RM36D0EC _51 Engine / Hybrid System _087036 M20C-FKS ENGINE CONTROL _0418131 SFI SYSTEM C

M20C-FKS ENGINE CONTROL  SFI SYSTEM  P054411  Exhaust Gas Temperature Sensor 1 Bank 1 Circuit Short to Ground  P054415  Exhaust Gas Temperature Sensor 1 Bank 1 Circuit Short to Battery or Open  


DESCRIPTION

A522831E01
5.719,4.677 5.875,4.677 false 1.76,5.427 1.875,5.427 false 1.729,2.51 1.125,2.958 true 2.365,1.427 2.979,0.385 2.979,0.385 4.125,0.385 false 2.417,2.896 3.833,3.333 3.833,3.333 4,3.333 true 4.198,0.292 6.76,0.688 2.563,0.396 10 false No. 1 Exhaust Gas Temperature Sensor 1.521,0.542 2.365,0.719 0.844,0.177 10 false Exhaust Gas 3.167,0.927 3.531,1.094 0.365,0.167 10 false ECM 0.219,2.906 1.177,3.479 0.958,0.573 10 false Gasoline Particulate Filter 0.271,3.594 2.01,3.781 1.74,0.188 10 false Property of Output Voltage: 0.167,3.958 2.198,4.156 2.031,0.198 10 false Exhaust Gas Temperature (°C) 1.26,4.25 2.063,4.417 0.802,0.167 10 false 1000 1.323,4.417 2.021,4.583 0.698,0.167 10 false 960 1.323,4.646 2.021,4.813 0.698,0.167 10 false 760 1.323,4.875 2.021,5.042 0.698,0.167 10 false 560 1.323,5.104 1.948,5.271 0.625,0.167 10 false 360 1.323,5.344 1.958,5.51 0.635,0.167 10 false 160 1.469,5.604 2.052,5.771 0.583,0.167 10 false 0 1.573,5.688 1.677,5.875 0.104,0.188 10 false 0 1.677,5.698 2.031,5.927 0.354,0.229 10 false 0.09 1.99,5.688 2.229,5.875 0.24,0.188 10 false 0.5 2.396,5.688 2.635,5.875 0.24,0.188 10 false 1.0 2.844,5.688 3.083,5.875 0.24,0.188 10 false 1.5 3.271,5.688 3.51,5.875 0.24,0.188 10 false 2.0 3.719,5.688 3.958,5.875 0.24,0.188 10 false 2.5 4.177,5.688 4.417,5.875 0.24,0.188 10 false 3.0 4.615,5.688 4.948,5.938 0.333,0.25 10 false 3.5 5.031,5.688 5.458,5.969 0.427,0.281 10 false 4.0 5.458,5.688 5.677,5.875 0.219,0.188 10 false 4.5 5.708,5.688 6.021,5.875 0.313,0.188 10 false 4.95 6.021,5.688 6.25,5.875 0.229,0.188 10 false 5.0 2.635,6.104 5.51,6.313 2.875,0.208 10 false Exhaust Gas Temperature Sensor Voltage (V) 2,5.354 4.729,5.573 2.729,0.219 10 false Stores P054411 or P203111 4.073,3.25 6.688,3.625 2.615,0.375 10 false No. 2 Exhaust Gas Temperature Sensor 3.969,4.594 6.698,4.813 2.729,0.219 10 false Stores P054415 or P203115

The exhaust gas temperature sensors are installed before and after the GPF catalyst to sense the exhaust gas temperature.

A thermistor built into the sensor changes its resistance value according to the exhaust gas temperature. The lower the exhaust gas temperature, the higher the thermistor resistance value. The higher the exhaust gas temperature, the lower the thermistor resistance value.

The exhaust gas temperature sensor is powered by a 5 V supply from the THCI and THCO terminals of the ECM, via resistor R.

Resistor R and the exhaust gas temperature sensor are connected in series. When the resistance value of the exhaust gas temperature sensor changes in accordance with the exhaust gas temperature, the voltage at terminals THCI and THCO also changes. The No. 1 exhaust gas temperature sensor monitors the temperature upstream of the GPF catalyst. The No. 2 exhaust gas temperature sensor monitors the rise in temperature of the GPF catalyst. The ECM uses 2 sensors in order to detect loss of function of the GPF.

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Memory Note
P054411 Exhaust Gas Temperature Sensor 1 Bank 1 Circuit Short to Ground No. 1 exhaust gas temperature sensor output voltage is less than 0.09 V for 3 seconds or more.
(1 trip detection logic)
·

Open or short in No. 1 exhaust gas temperature sensor circuit

·

No. 1 exhaust gas temperature sensor

·

ECM


Comes on DTC stored SAE: P0545
P054415 Exhaust Gas Temperature Sensor 1 Bank 1 Circuit Short to Battery or Open No. 1 exhaust gas temperature sensor output voltage is higher than 4.95 V for 10 seconds or more when all conditions are met:
·

Engine is running

·

Estimated GPF upstream exhaust gas temperature is 100°C (212°F) or more


(2 trip detection logic)
·

Open or short in No. 1 exhaust gas temperature sensor circuit

·

No. 1 exhaust gas temperature sensor

·

ECM


Comes on DTC stored SAE: P0546

Related Data List
DTC No. Data List
P054411
P054415
Exhaust Temperature B1S1

HINT:
·

Sensor 1 represents the sensor located upstream of the GPF catalyst.

·

When DTC P054411 and P054415 is output, check the exhaust gas temperature indicated by "Powertrain / Engine / Data List / Exhaust Temperature B1S1" using the GTS.


Reference:
Condition Exhaust Temperature B1S1 No. 1 Exhaust Gas Temperature Sensor Condition
Idling with warm engine Constant at between 50 and 400°C (122 and 752°F) Normal
0°C (32°F) or less Open circuit
1000°C (1832°F) or higher Short circuit


MONITOR DESCRIPTION

The ECM constantly monitors the output voltages from the No. 1 exhaust gas temperature sensor in order to detect problems with the sensor.

No. 1 exhaust gas temperature sensor range check (low voltage) (P054411):

If the output voltage of the No. 1 exhaust gas temperature sensor remains below 0.09 V for 3 seconds or more during engine operation, the ECM illuminates the MIL and stores a DTC.



No. 1 exhaust gas temperature sensor range check (high voltage) (P054415):

If the estimated GPF upstream exhaust gas temperature is 100°C or more during engine operation and the output voltage of the No. 1 exhaust gas temperature sensor remains at more than 4.95 V for 10 seconds or more, the ECM illuminates the MIL and stores a DTC.



CONFIRMATION DRIVING PATTERN

HINT:
·

After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

Click hereEngine / Hybrid System>M20C-FKS (ENGINE CONTROL)>SFI SYSTEM>DTC CHECK / CLEAR



P054411
1.

Connect the GTS to the DLC3.

2.

Turn the ignition switch to ON.

3.

Turn the GTS on.

4.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

5.

Turn the ignition switch off and wait for at least 30 seconds.

6.

Start the engine [A].

7.

Idle the engine for 3 seconds or more [B].

8.

Turn the GTS on.

9.

Enter the following menus: Powertrain / Engine / Trouble Codes [C].

10.

Read the pending DTCs.

HINT:
·

If a pending DTC is output, the system is malfunctioning.

·

If a pending DTC is not output, perform the following procedure.



11.

Enter the following menus: Powertrain / Engine / Utility / All Readiness.

12.

Input the DTC: P054411.

13.

Check the DTC judgment result.

GTS Display Description
NORMAL
·

DTC judgment completed

·

System normal


ABNORMAL
·

DTC judgment completed

·

System abnormal


INCOMPLETE
·

DTC judgment not completed

·

Perform driving pattern after confirming DTC enabling conditions



HINT:
·

If the judgment result is NORMAL, the system is normal.

·

If the judgment result is ABNORMAL, the system has a malfunction.

·

If the judgment result is INCOMPLETE, perform steps [A] through [C] again.

·

[A] to [C]: Normal judgment procedure.

The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

·

When clearing the permanent DTCs, do not disconnect the cable from the battery terminal or attempt to clear the DTCs during this procedure, as doing so will clear the universal trip and normal judgment histories.





P054415
A526496E01
1.063,1.76 1.979,1.958 0.917,0.198 10 false Idling 0.813,1.031 2.042,1.229 1.229,0.198 10 false 2500 rpm 2.438,2.573 3.813,2.771 1.375,0.198 10 false 7 minutes 4.125,2.583 5.5,2.781 1.375,0.198 10 false 2 minutes 5.271,2.573 6.01,3.063 0.74,0.49 10 false 10 seconds or more 2.719,1.958 3.177,2.156 0.458,0.198 10 false [A] 4.365,1.229 4.823,1.427 0.458,0.198 10 false [B] 4.979,3.021 5.438,3.219 0.458,0.198 10 false [C] 5.969,3.031 6.427,3.229 0.458,0.198 10 false [E] 5.667,1.927 6.125,2.125 0.458,0.198 10 false [D] 0.583,0.458 2.417,0.656 1.833,0.198 10 false Engine Speed 6.625,2.313 7.094,2.635 0.469,0.323 10 false Time

1.

Connect the GTS to the DLC3.

2.

Turn the ignition switch to ON.

3.

Turn the GTS on.

4.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

5.

Turn the ignition switch off and wait for at least 30 seconds.

6.

Turn the ignition switch to ON.

7.

Turn the GTS on.

8.

Start the engine and idle for 7 minutes [A].

9.

With the vehicle stationary, depress the accelerator pedal and maintain an engine speed of 2500 rpm for 2 minutes [B].

10.

Enter the following menus: Powertrain / Engine / Data List / GPF Inlet Exhaust Temperature Sensor Disconnection Detection Possible Temperature Arrival Bank1.

11.

Check that the value of the Data List item "GPF Inlet Exhaust Temperature Sensor Disconnection Detection Possible Temperature Arrival Bank1" has changed to "1" [C].

HINT:

If the value of the Data List item "GPF Inlet Exhaust Temperature Sensor Disconnection Detection Possible Temperature Arrival Bank1" is "0", race the engine at 2500 rpm until the value changes to "1".


12.

Idle the engine for 10 seconds or more [D].

13.

Enter the following menus: Powertrain / Engine / Trouble Codes [E].

14.

Read the pending DTCs.

HINT:
·

If a pending DTC is output, the system is malfunctioning.

·

If a pending DTC is not output, perform the following procedure.



15.

Enter the following menus: Powertrain / Engine / Utility / All Readiness.

16.

Input the DTC: P054415.

17.

Check the DTC judgment result.

GTS Display Description
NORMAL
·

DTC judgment completed

·

System normal


ABNORMAL
·

DTC judgment completed

·

System abnormal


INCOMPLETE
·

DTC judgment not completed

·

Perform driving pattern after confirming DTC enabling conditions



HINT:
·

If the judgment result is NORMAL, the system is normal.

·

If the judgment result is ABNORMAL, the system has a malfunction.

·

If the judgment result is INCOMPLETE, perform steps [A] through [E] again.

·

[A] to [E]: Normal judgment procedure.

The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

·

When clearing the permanent DTCs, do not disconnect the cable from the battery terminal or attempt to clear the DTCs during this procedure, as doing so will clear the universal trip and normal judgment histories.





WIRING DIAGRAM

A445679E11
6.073,2.375 6.531,2.573 0.458,0.198 10 false ECM 6.063,2.208 6.521,2.406 0.458,0.198 10 false C71 5.688,0.615 6.146,0.813 0.458,0.198 10 false THCI 3.719,0.49 3.875,0.688 0.156,0.198 10 false 2 2.104,0.49 2.26,0.688 0.156,0.198 10 false 1 5.344,0.49 5.635,0.677 0.292,0.188 10 false 142 5.354,1.677 5.646,1.875 0.292,0.198 10 false 172 5.729,1.813 6.188,2.01 0.458,0.198 10 false ETCI 2.021,1.167 4.729,1.823 2.708,0.656 10 false No. 1 Exhaust Gas Temperature Sensor 2.021,0.99 2.385,1.177 0.365,0.188 10 false C69 3.219,0.49 3.677,0.688 0.458,0.198 10 false THCO 2.354,0.49 2.813,0.688 0.458,0.198 10 false E2

CAUTION / NOTICE / HINT

HINT:

Read freeze frame data using the GTS. Freeze frame data records the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, and other data from the time the malfunction occurred.


PROCEDURE

1.READ VALUE USING GTS (EXHAUST TEMPERATURE B1S1)
a.

Read the value.

Powertrain > Engine > Data List
Tester Display
Exhaust Temperature B1S1
50003 372 1133
Standard:

Same as the actual exhaust gas temperature (50 to 400°C [122 to 752°F] during idling with warm engine), and varies after an engine speed of 3000 rpm is maintained for 1 minute.


Result:
Temperature Displayed Proceed to
0°C (32°F) or less A
1000°C (1832°F) or higher B
Same as the actual exhaust gas temperature C


HINT:
·

If there is an open circuit, the GTS will indicate 0°C (32°F) or less.

·

If there is a short circuit, the GTS will indicate 1000°C (1832°F) or higher.





A

2.READ VALUE USING GTS (CHECK FOR OPEN IN WIRE HARNESS)

B

9.READ VALUE USING GTS (CHECK FOR SHORT IN WIRE HARNESS)

C

16.CLEAR DTC
2.READ VALUE USING GTS (CHECK FOR OPEN IN WIRE HARNESS)
a.
A494488C06
0.531,3.01 0.958,3.292 0.427,0.281 2.313,3.833 1.802,3.146 true 1.083,3.833 1.521,3.135 true 1.563,0.708 2.177,0.906 0.615,0.198 10 false THCO 2.26,3.875 2.875,4.073 0.615,0.198 10 false THCO 1.01,3.885 1.323,4.083 0.313,0.198 10 false E2 0.604,3.073 1.219,3.271 0.615,0.198 10 false C69 1.677,1.385 1.99,1.583 0.313,0.198 10 false E2 0.573,1.552 0.885,1.708 0.313,0.156 10 false *1 2.5,1.792 2.813,1.948 0.313,0.156 10 false *2 0.448,2.417 0.76,2.573 0.313,0.156 10 false *a
*1 Exhaust Gas Temperature Sensor
*2 ECM
*a Front view of wire harness connector
(to Exhaust Gas Temperature Sensor)


Disconnect the No. 1 exhaust gas temperature sensor connector.


b.

Connect terminals 1 (E2) and 2 (THCO) of the No. 1 exhaust gas temperature sensor connector on the wire harness side.


c.

Read the value.

Powertrain > Engine > Data List
Tester Display
Exhaust Temperature B1S1
50003 372 1133
Standard:

1000°C (1832°F) or higher



Result:
Proceed to
OK
NG



OK

3.REPLACE NO. 1 EXHAUST GAS TEMPERATURE SENSOR

NG

4.CHECK HARNESS AND CONNECTOR (NO. 1 EXHAUST GAS TEMPERATURE SENSOR - ECM)
3.REPLACE NO. 1 EXHAUST GAS TEMPERATURE SENSOR

NEXT

7.CLEAR DTC
4.CHECK HARNESS AND CONNECTOR (NO. 1 EXHAUST GAS TEMPERATURE SENSOR - ECM)
a.

Disconnect the No. 1 exhaust gas temperature sensor connector.


b.

Disconnect the ECM connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
C69-2 (THCO) - C71-142 (THCI) Always Below 1 Ω
C69-1 (E2) - C71-172 (ETCI) Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

5.REPLACE ECM

NG

6.REPAIR OR REPLACE HARNESS OR CONNECTOR
6.REPAIR OR REPLACE HARNESS OR CONNECTOR
a.

Repair or replace the harness or connector.


Result:
Proceed to
NEXT



NEXT

7.CLEAR DTC
7.CLEAR DTC
a.

Clear the DTCs.

Powertrain > Engine > Clear DTCs
50002 372

b.

Turn the ignition switch off and wait for at least 30 seconds.


Result:
Proceed to
NEXT



NEXT

8.CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED
8.CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED
a.

Start the engine.


b.

Idle the engine for 7 minutes.


c.

With the vehicle stationary, depress the accelerator pedal and maintain an engine speed of 2500 rpm for 2 minutes.


d.

Check that the value of the Data List item "GPF Inlet Exhaust Temperature Sensor Disconnection Detection Possible Temperature Arrival Bank1" has changed to "1".

Powertrain > Engine > Data List
Tester Display
GPF Inlet Exhaust Temperature Sensor Disconnection Detection Possible Temperature Arrival Bank 1
50003 372 1787
HINT:

If the value of the Data List item "GPF Inlet Exhaust Temperature Sensor Disconnection Detection Possible Temperature Arrival Bank1" is "0", race the engine at 2500 rpm until the value changes to "1".



e.

Idle the engine for 10 seconds or more.


f.

Confirm that the DTC is not output.

Powertrain > Engine > Trouble Codes
50001 372

Result:
Proceed to
NEXT



NEXT

END

9.READ VALUE USING GTS (CHECK FOR SHORT IN WIRE HARNESS)
a.
A178587C05
0.792,1.594 1.104,1.792 0.313,0.198 10 false *1 2.698,1.677 3.01,1.875 0.313,0.198 10 false *2
*1 No. 1 Exhaust Gas Temperature Sensor
*2 ECM


Disconnect the No. 1 exhaust gas temperature sensor connector.


b.

Read the value.

Powertrain > Engine > Data List
Tester Display
Exhaust Temperature B1S1
50003 372 1133
Standard:

0°C (32°F) or less



Result:
Proceed to
OK
NG



OK

10.REPLACE NO. 1 EXHAUST GAS TEMPERATURE SENSOR

NG

11.CHECK HARNESS AND CONNECTOR (NO. 1 EXHAUST GAS TEMPERATURE SENSOR - ECM)
10.REPLACE NO. 1 EXHAUST GAS TEMPERATURE SENSOR

NEXT

14.CLEAR DTC
11.CHECK HARNESS AND CONNECTOR (NO. 1 EXHAUST GAS TEMPERATURE SENSOR - ECM)
a.

Disconnect the No. 1 exhaust gas temperature sensor connector.


b.

Disconnect the ECM connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
C69-2 (THCO) or C71-142 (THCI) - Body ground and other terminals Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

12.REPLACE ECM

NG

13.REPAIR OR REPLACE HARNESS OR CONNECTOR
13.REPAIR OR REPLACE HARNESS OR CONNECTOR
a.

Repair or replace the harness or connector.


Result:
Proceed to
NEXT



NEXT

14.CLEAR DTC
14.CLEAR DTC
a.

Clear the DTCs.

Powertrain > Engine > Clear DTCs
50002 372

b.

Turn the ignition switch off and wait for at least 30 seconds.


Result:
Proceed to
NEXT



NEXT

15.CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED
15.CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED
a.

Start the engine.


b.

Idle the engine for 3 seconds or more.


c.

Confirm that the DTC is not output.

Powertrain > Engine > Trouble Codes
50001 372

Result:
Proceed to
NEXT



NEXT

END

16.CLEAR DTC
a.

Clear the DTCs.

Powertrain > Engine > Clear DTCs
50002 372

b.

Turn the ignition switch off and wait for at least 30 seconds.


Result:
Proceed to
NEXT



NEXT

17.CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED
17.CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED
a.

Start the engine.


b.

Idle the engine for 7 minutes.


c.

With the vehicle stationary, depress the accelerator pedal and maintain an engine speed of 2500 rpm for 2 minutes.


d.

Check that the value of the Data List item "GPF Inlet Exhaust Temperature Sensor Disconnection Detection Possible Temperature Arrival Bank1" has changed to "1".

Powertrain > Engine > Data List
Tester Display
GPF Inlet Exhaust Temperature Sensor Disconnection Detection Possible Temperature Arrival Bank 1
50003 372 1787
HINT:

If the value of the Data List item "GPF Inlet Exhaust Temperature Sensor Disconnection Detection Possible Temperature Arrival Bank1" is "0", race the engine at 2500 rpm until the value changes to "1".



e.

Idle the engine for 10 seconds or more.


f.

Confirm that the DTC is not output.

Powertrain > Engine > Trouble Codes
50001 372

Result:
Proceed to
NEXT



NEXT

END