RM38N0EC _52 Drivetrain _111806 K120 / K120F / K121 / K121F CVT _0499728 CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY A

K120 / K120F / K121 / K121F CVT CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY INSTALLATION

CAUTION / NOTICE / HINT

CAUTION:: The engine assembly with continuously variable transaxle assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop.

PROCEDURE

Hide Display 1.INSTALL WIRE HARNESS CLAMP BRACKET (for AWD)

HINT:: Perform this procedure only when replacement of the wire harness clamp bracket is necessary.

2.042,0.083 2.302,0.375 0.26,0.292 10 false A 2.146,1.292 2.344,1.521 0.198,0.229 10 true B

Install the 2 wire harness clamp brackets to the rear engine mounting insulator with the 2 bolts.

Torque:: Bolt (A) : 10 N*m (102 kgf*cm, 7 ft.*lbf); Bolt (B) : 13 N*m (133 kgf*cm, 10 ft.*lbf)

Hide Display 12322 2.INSTALL REAR NO. 2 ENGINE MOUNTING BRACKET (for AWD)

HINT:: Perform this procedure only when replacement of the rear No. 2 engine mounting bracket is necessary.

Install the rear No. 2 engine mounting bracket to the rear engine mounting bracket sub-assembly with the 2 bolts.

Torque:: 42 N*m (428 kgf*cm, 31 ft.*lbf)

Hide Display 36100A 3.INSTALL TRANSFER AND TRANSAXLE SETTING STUD BOLT (for AWD)

Type A:

Apply adhesive to 2 or 3 threads on one half of 3 new transfer and transaxle setting stud bolts as shown in the illustration.

Adhesive:: Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

NOTICE:: ·

Do not apply adhesive 1324 to the ends of the transfer and transaxle setting stud bolts.

·

Install the transfer and transaxle setting stud bolts immediately after applying adhesive 1324 to prevent the adherence of foreign matter.

·

Install the transfer and transaxle setting stud bolts so that the side that has adhesive 1324 is facing the continuously variable transaxle assembly.

Click hereDrivetrain>GF1A (TRANSFER / 4WD / AWD)>TRANSFER ASSEMBLY>INSTALLATION202203,999999,_52,_119335,_0524095,RM1000000021Z69_01_0014,

ii.

1.302,0.688 1.458,0.885 0.156,0.198 10 false - 1.417,3 1.646,3.229 0.229,0.229 10 false *a 1.906,2.542 2.135,2.781 0.229,0.24 10 false *b 0.094,2.927 0.323,3.125 0.229,0.198 10 false *c 0.469,3.104 0.688,3.333 0.219,0.229 10 false *d 3.073,2.656 3.302,2.865 0.229,0.208 10 false *e 1.427,2 1.656,2.229 0.229,0.229 10 false *a

*a	22 mm (0.866 in.)
*b	69 mm (2.72 in.)
*c	5.0 to 7.5 mm (0.197 to 0.295 in.)
*d	13 mm (0.512 in.)
*e	47 mm (1.85 in.)
	Sealant
	Adhesive 1324
	Type A
	Type B

Using 2 nuts, install the 3 transfer and transaxle setting stud bolts to the transaxle housing at the positions shown in the illustration.

Torque:: 39.2 N*m (400 kgf*cm, 29 ft.*lbf)

Type B:

Using 2 nuts, install a new transfer and transaxle setting stud bolt to the transaxle housing at the position shown in the illustration.

Torque:: 39.2 N*m (400 kgf*cm, 29 ft.*lbf)

NOTICE:: Install the sealed side of the transfer and transaxle setting stud bolt to the transaxle housing.

Hide Display 36100 4.INSTALL TRANSFER ASSEMBLY (for AWD)

Click hereDrivetrain>GF1A (TRANSFER / 4WD / AWD)>TRANSFER ASSEMBLY>INSTALLATION202203,999999,_52,_119335,_0524095,RM1000000021Z69_01_0014,

Hide Display 12304 5.INSTALL ENGINE MOUNTING BRACKET SUB-ASSEMBLY LH

2.448,1.063 2.604,1.25 0.156,0.188 10 true A 1.938,1.865 2.094,2.052 0.156,0.188 10 true B 1.604,0.292 1.76,0.479 0.156,0.188 10 true C 1.385,1.865 1.542,2.052 0.156,0.188 10 true D 1.229,0.552 1.385,0.74 0.156,0.188 10 true E

Install the engine mounting bracket sub-assembly LH to the continuously variable transaxle assembly with the 5 bolts.

Torque:: 42 N*m (428 kgf*cm, 31 ft.*lbf)

HINT:: Tightening order: Temporarily tighten bolt (A) → Fully tighten bolt (D) → Fully tighten bolt (B) → Fully tighten bolt (A) → Fully tighten bolt (C) → Fully tighten bolt (E)

Hide Display 12303 6.INSTALL REAR ENGINE MOUNTING BRACKET SUB-ASSEMBLY (for 2WD)

2.063,1.156 2.208,1.354 0.146,0.198 10 true A 2.031,1.75 2.177,1.948 0.146,0.198 10 true B 2.031,1.49 2.177,1.688 0.146,0.198 10 true C 1.188,1.646 1.333,1.844 0.146,0.198 10 true C

Install the rear engine mounting bracket sub-assembly to the continuously variable transaxle assembly with the 4 bolts.

Torque:: 42 N*m (428 kgf*cm, 31 ft.*lbf)

HINT:: Tightening order: Temporarily tighten bolt (A) → Fully tighten bolt (B) → Fully tighten bolt (A) → Fully tighten bolt (C)

Hide Display 12371A 7.INSTALL REAR ENGINE MOUNTING INSULATOR (for 2WD)

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE CONTROL)>ACTIVE CONTROL ENGINE MOUNT (for Rear Side)>INSTALLATION202111,999999,_51,_111785,_0503270,RM100000001ZE1C_01_0002,

Hide Display 12303 8.INSTALL REAR ENGINE MOUNTING BRACKET SUB-ASSEMBLY (for AWD)

1.833,0.385 2.031,0.615 0.198,0.229 10 true A 1.927,1.854 2.125,2.083 0.198,0.229 10 true B 0.813,1.531 1.01,1.76 0.198,0.229 10 true C 0.885,0.542 1.052,0.771 0.167,0.229 10 true C

Install the rear engine mounting bracket sub-assembly to the continuously variable transaxle assembly with the 4 bolts.

Torque:: 42 N*m (428 kgf*cm, 31 ft.*lbf)

HINT:: Tightening order: Temporarily tighten bolt (A) → Fully tighten bolt (B) → Fully tighten bolt (A) → Fully tighten bolt (C)

Hide Display 12371A 9.INSTALL REAR ENGINE MOUNTING INSULATOR (for AWD)

Install the rear engine mounting insulator to the rear engine mounting bracket sub-assembly with the bolt.

Torque:: 72 N*m (734 kgf*cm, 53 ft.*lbf)

NOTICE:: Align the rubber protrusion of the rear engine mounting insulator with the shape of the rear engine mounting bracket sub-assembly.

Hide Display 16575F 10.INSTALL NO. 3 WATER HOSE CLAMP BRACKET

2.031,1.302 2.188,1.479 0.156,0.177 10 true A 2.01,1.646 2.167,1.823 0.156,0.177 10 true B

Install the No. 3 water hose clamp bracket to the continuously variable transaxle assembly with the 2 bolts.

Torque:: 19 N*m (194 kgf*cm, 14 ft.*lbf)

HINT:: Tightening order: Temporarily tighten bolt (A) → Fully tighten bolt (B) → Fully tighten bolt (A)

Hide Display 35150B 11.INSTALL TRANSMISSION CASE PLUG ASSEMBLY

Coat a new O-ring with Toyota Genuine CVT fluid FE and install it to the transmission case plug assembly.

NOTICE:: Ensure that the O-ring is not twisted.

Install the transmission case plug assembly to the continuously variable transaxle assembly.

NOTICE:: Be careful not to damage the O-ring.

Hide Display 12.INSTALL BREATHER PLUG SUB-ASSEMBLY

HINT:: Perform this procedure only when replacement of the breather plug sub-assembly is necessary.

Coat a new O-ring with Toyota Genuine CVT fluid FE and install it to the breather plug.

NOTICE:: Ensure that the O-ring is not twisted.

Install the breather plug cap to the breather plug.

Install the breather plug sub-assembly to the continuously variable transaxle assembly.

NOTICE:: Be careful not to damage the O-ring.

Hide Display 33823 13.INSTALL NO. 1 TRANSMISSION CONTROL CABLE BRACKET

Install the No. 1 transmission control cable bracket to the continuously variable transaxle assembly with the 2 bolts.

Torque:: 12 N*m (122 kgf*cm, 9 ft.*lbf)

Hide Display 14.INSTALL WIRE HARNESS CLAMP BRACKET

Install the wire harness clamp bracket with the bolt.

Torque:: 10 N*m (102 kgf*cm, 7 ft.*lbf)

Install the 2 wire harness clamp brackets with the 2 bolts.

Torque:: 10 N*m (102 kgf*cm, 7 ft.*lbf)

Install the 2 wire harness clamp brackets with the 2 bolts.

Torque:: 10 N*m (102 kgf*cm, 7 ft.*lbf)

Hide Display 15.INSTALL TRANSAXLE HOUSING TYPE T OIL SEAL

Ensure that there is no dirt or foreign matter on your hands and then apply MP grease to the entire periphery of the lip of a new transaxle housing type T oil seal.

Temporarily install the transaxle housing type T oil seal by pressing it to the installation surface of the transaxle housing by hand.

NOTICE:: Be sure to install the transaxle housing type T oil seal in the correct direction.

Clean the transaxle housing type T oil seal contact surface of SST and the area around it.

SST: 09309-36010

1.917,2.5 1.917,2.083 false 0.844,2.76 1.156,2.958 0.313,0.198 10 false *a 1.802,2.5 2.198,2.667 0.396,0.167 10 false SST

Depth

Using SST and a hammer, drive the transaxle housing type T oil seal in evenly, until it is even with the side surface of the transaxle housing.

Standard Depth:: -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

NOTICE:: ·

Drive the transaxle housing type T oil seal in gradually, while visually checking that it is even.

·

After installation, confirm that the transaxle housing type T oil seal has been driven in until it is even with the side surface of the transaxle housing.

·

Wipe any extra grease off with your hand.

Hide Display 32000A 16.INSTALL TORQUE CONVERTER ASSEMBLY

1.323,0.458 1.823,0.167 true 2.469,0.521 2.771,0.979 true 1.833,0.052 2.146,0.208 0.313,0.156 10 false *a 2.24,0.427 2.427,0.604 0.188,0.177 10 true *b

*a	Matchmark
*b	Key

Set the key at the top of the drive sprocket and put a matchmark on the transaxle housing.

1.917,1.063 2.271,1.063 true 1.75,3.146 1.938,3.333 1.938,3.333 2.083,3.333 true 1.573,0.76 2.156,0.76 2.156,0.76 2.156,1.063 true 2.313,0.958 2.521,1.198 0.208,0.24 10 true *a 2.104,3.229 2.375,3.417 0.271,0.188 10 false *b

*a	Groove
*b	Matchmark
	MP grease

Apply MP grease to place a matchmark on the torque converter assembly so that the position of its groove is clearly indicated.

1.302,0.698 0.448,0.24 0.448,0.24 1.313,0.531 true 2.458,1.406 1.74,1.99 1.74,1.99 2.479,1.104 true 1.563,1.927 1.875,2.083 0.313,0.156 10 false *1 0.281,0.125 0.573,0.302 0.292,0.177 10 false *a

*1	Transaxle Housing Type T Oil Seal
*a	Matchmark

Align the matchmark on the transaxle housing with the one on the torque converter assembly and engage the splines of the input shaft with the turbine runner splines.

NOTICE:: ·

Install the torque converter assembly to the input shaft while keeping it horizontal.

·

Do not damage the transaxle housing type T oil seal.

1.333,0.531 1.594,0.219 1.594,0.219 1.74,0.219 true 1.302,1.656 1.031,1.979 1.031,1.979 0.875,1.979 true 2.479,1.094 1.76,2 1.76,2 2.479,1.406 true 1.573,1.927 1.802,2.115 0.229,0.188 10 false *1 1.781,0.115 2.042,0.313 0.26,0.198 10 false *a 0.708,1.875 0.969,2.073 0.26,0.198 10 false *a

*1	Transaxle Housing Type T Oil Seal
*a	Matchmark

Rotate the torque converter assembly approximately 180° and engage the splines of the stator shaft with the stator assembly.

NOTICE:: ·

Install the torque converter assembly to the input shaft while keeping it horizontal.

·

Do not push the torque converter assembly excessively when rotating it.

·

Do not damage the transaxle housing type T oil seal.

1.302,0.688 0.615,0.219 0.615,0.219 1.302,0.531 true 2.458,1.396 1.646,2.01 1.646,2.01 2.469,1.094 true 1.479,1.948 1.781,2.156 0.302,0.208 10 false *1 0.448,0.104 0.76,0.313 0.313,0.208 10 false *a

*1	Transaxle Housing Type T Oil Seal
*a	Matchmark

Rotate the torque converter assembly approximately 180° again, align the matchmark on the torque converter assembly with the one on the transaxle housing and insert the groove of the torque converter assembly into the key of the drive sprocket.

NOTICE:: ·

Install the torque converter assembly to the input shaft while keeping it horizontal.

·

Do not push the torque converter assembly excessively when rotating it.

·

Do not damage the transaxle housing type T oil seal.

Clean the drive plate and torque converter assembly setting bolt holes.

0.688,2.844 0.865,2.844 0.865,2.844 1.063,2.313 true 0.771,0.24 0.938,0.24 0.938,0.24 1.24,0.854 true 2.344,0.99 2.51,0.99 2.51,0.99 2.604,0.75 false 2.49,1.625 2.656,1.625 2.656,1.625 2.75,1.385 false 0.604,0.146 0.792,0.354 0.188,0.208 10 false *a 0.521,2.76 0.792,2.958 0.271,0.198 10 false *b 2.292,0.219 2.469,0.438 0.177,0.219 10 false A 2.177,0.896 2.365,1.104 0.188,0.208 10 false *a 2.323,1.542 2.594,1.74 0.271,0.198 10 false *b

*a	Engine Assembly Surface
*b	Drive Plate Surface

Using a vernier caliper and straightedge, measure the dimension (A) between the continuously variable transaxle assembly contact surface of the engine assembly*a and the torque converter assembly contact surfaces of the drive plate*b.

NOTICE:: Make sure to deduct the thickness of the straightedge.

2.677,0.26 2.865,0.479 0.188,0.219 10 false B

Using a vernier caliper and straightedge, measure the dimension (B) shown in the illustration and check that the dimension (B) is more than the dimension (A), which was measured in the previous step.

Standard:: B = A + 1 mm (0.0394 in.) or more

NOTICE:: ·

Make sure to deduct the thickness of the straightedge.

·

If the continuously variable transaxle assembly is installed to the engine assembly with the torque converter assembly not sufficiently inserted, the torque converter assembly may be damaged.

·

Do not include the thickness of the set block.

Hide Display 17.INSTALL ENGINE ASSEMBLY

1.604,0.875 2.573,0.417 true 0.948,0.99 1.26,1.146 0.313,0.156 10 false *1 2.646,0.323 2.958,0.479 0.313,0.156 10 false *a

*1	Crankshaft
*a	Torque Converter Assembly Centerpiece
	Clutch Spline Grease

Apply clutch spline grease to the surface of the crankshaft that contacts the torque converter assembly centerpiece.

Clutch Spline Grease:: Toyota Genuine Clutch Spline Grease or equivalent

Maximum Grease Amount:: Approximately 1 g (0.0353 oz)

0.74,0.5 0.938,0.677 0.198,0.177 10 true *1 2.708,0.26 2.948,0.458 0.24,0.198 10 true *1 2.354,2.385 2.51,2.583 0.156,0.198 10 false A 0.927,2.563 1.083,2.76 0.156,0.198 10 false C 0.635,3.292 0.792,3.49 0.156,0.198 10 true C 0.854,4.042 1.01,4.24 0.156,0.198 10 true C 1.198,4.427 1.365,4.604 0.167,0.177 10 false C 2.698,4.229 2.865,4.406 0.167,0.177 10 false C 2.427,4.448 2.583,4.625 0.156,0.177 10 false B 2.781,2.615 2.938,2.813 0.156,0.198 10 false A

Knock Pin

Confirm that the 2 knock pins are installed to the engine assembly and are not damaged.

Install the engine assembly to the continuously variable transaxle assembly with the 8 bolts.

Torque:: Bolt (A) : 64 N*m (653 kgf*cm, 47 ft.*lbf); Bolt (B) : 25 N*m (255 kgf*cm, 18 ft.*lbf); Bolt (C) : 46 N*m (469 kgf*cm, 34 ft.*lbf)

Bolt Length:

Bolt	Length
(A)	50 mm (1.97 in.)
(B)	35 mm (1.38 in.)
(C)	45 mm (1.77 in.)

NOTICE:: ·

Make sure that the wire harness or similar items are not pinched between the contact surfaces.

·

Do not use excess force when installing the continuously variable transaxle assembly.

·

When mounting the continuously variable transaxle assembly to the engine assembly, make sure to securely fit the knock pins into the knock holes.

·

Check that the torque converter assembly rotates.

·

When tightening the bolts, be sure that the mating surfaces of the engine assembly and the continuously variable transaxle assembly are in close contact with one another.

HINT:: ·

Bolt (A), (B): Install from the continuously variable transaxle assembly side.

·

Bolt (C): Install from the engine assembly side.

Hide Display 37117 18.INSTALL PROPELLER SHAFT HEAT INSULATOR (for AWD)

0.656,0.292 0.844,0.51 0.188,0.219 10 true A 0.583,0.885 0.771,1.104 0.188,0.219 10 true B 2.625,1.552 2.813,1.771 0.188,0.219 10 true C

Install the propeller shaft heat insulator to the continuously variable transaxle assembly with the 3 bolts.

Torque:: 18 N*m (184 kgf*cm, 13 ft.*lbf)

HINT:: Tightening order: Temporarily install bolt (A) → Temporarily install bolt (B) → Tighten bolt (C) → Tighten bolt (B) → Tighten bolt (A)

Hide Display 19.INSTALL WIRE HARNESS CLAMP BRACKET

Install the wire harness clamp bracket to the continuously variable transaxle assembly with the 2 bolts.

Torque:: 10 N*m (102 kgf*cm, 7 ft.*lbf)

Hide Display 28100 20.INSTALL STARTER ASSEMBLY

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (STARTING)>STARTER (for 1.2 kW Type)>INSTALLATION202406,999999,_51,_111788,_0702411,RM100000002MQLA_01_0018,

Hide Display 11363A 21.INSTALL FLYWHEEL HOUSING SIDE COVER

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (STARTING)>STARTER (for 1.2 kW Type)>INSTALLATION202406,999999,_51,_111788,_0702411,RM100000002MQLA_01_0021,

Hide Display 12311A 22.INSTALL FRONT ENGINE MOUNTING BRACKET

1.01,0.281 1.156,0.458 0.146,0.177 10 true A 1.083,0.875 1.229,1.052 0.146,0.177 10 true C 2.198,0.302 2.344,0.479 0.146,0.177 10 true B

Install the front engine mounting bracket to the continuously variable transaxle assembly with the 3 bolts.

Torque:: 42 N*m (428 kgf*cm, 31 ft.*lbf)

HINT:: Tightening order: Temporarily tighten bolt (A) → Fully tighten bolt (B) → Fully tighten bolt (C) → Fully tighten bolt (A)

Hide Display 23.INSTALL FRONT FRAME ASSEMBLY

Click hereSuspension>FRONT SUSPENSION>FRONT SUSPENSION MEMBER>INSTALLATION202111,999999,_53,_111810,_0503295,RM100000001ZE33_01_0128,

Hide Display 24.CONNECT ENGINE WIRE

Connect the engine wire with the 2 bolts.

0.271,0.083 0.583,0.375 0.313,0.292 12 false *A 0.271,1.938 0.771,2.229 0.5,0.292 12 false *B 3.781,1.156 4.021,1.354 0.24,0.198 10 true *a

*A	for 2WD	*B	for AWD
*a	Rack and Pinion Power Steering Gear Assembly Connector	-	-

Torque:: 10 N*m (102 kgf*cm, 7 ft.*lbf)

Connect the rack and pinion power steering gear assembly connector.

NOTICE:: Make sure that the connector is fully inserted before rotating the lock lever to engage the lock.

Engage the 3 clamps.

1.094,0.927 1.271,1.104 0.177,0.177 10 true *a 2.521,0.927 2.719,1.094 0.198,0.167 10 true *b 1.156,1.333 1.323,1.5 0.167,0.167 10 true *c

*a	Transmission Revolution Sensor (NT) Connector
*b	Oil Pressure Sensor Connector
*c	Oil Pump with Motor Assembly Connector

Engage the 2 clamps.

Connect the oil pump with motor assembly connector.

Connect the oil pressure sensor connector.

Connect the transmission revolution sensor (NT) connector.

Install the bolt.

Torque:: 10 N*m (102 kgf*cm, 7 ft.*lbf)

Connect the vacuum hose.

0.365,0.99 0.563,1.198 0.198,0.208 10 true *a

*a	Transmission Revolution Sensor (NSS) Connector

Engage the clamp.

Install the bolt.

Torque:: 10 N*m (102 kgf*cm, 7 ft.*lbf)

Connect the transmission revolution sensor (NSS) connector.

0.198,2.885 0.406,3.063 0.208,0.177 10 true *a 1.042,1.802 1.24,1.99 0.198,0.188 10 true *b 2.083,3.146 2.26,3.333 0.177,0.188 10 true *c 2.469,2.063 2.656,2.25 0.188,0.188 10 true *d

*a	Transmission Wire Connector
*b	Shift Stroke Sensor Connector
*c	Shift Lever Position Sensor Connector
*d	Transmission Revolution Sensor (NOUT) Connector
	Rotate in this Direction

Connect the transmission revolution sensor (NOUT) connector.

Connect the shift lever position sensor connector.

Connect the shift stroke sensor connector.

Connect the transmission wire connector and rotate the lever and engage the claw.

HINT:: Rotate the lever until the claw of the transmission wire connector makes a click sound.

Engage the 2 clamps.

Install the bolt.

Torque:: 10 N*m (102 kgf*cm, 7 ft.*lbf)

Install the bolt and 2 nuts.

Torque:: 10 N*m (102 kgf*cm, 7 ft.*lbf)

0.365,1.333 0.615,1.563 0.25,0.229 10 true *a

*a	Starter Assembly Connector

Connect the starter assembly connector.

Engage the 3 clamps.

Connect the engine wire to the continuously variable transaxle assembly with the bolt.

Torque:: 10 N*m (102 kgf*cm, 7 ft.*lbf)

Engage the clamp.

Connect the No. 2 engine wire to the continuously variable transaxle assembly with the bolt.

Torque:: 10 N*m (102 kgf*cm, 7 ft.*lbf)

Hide Display 45319 25.INSTALL STEERING GEAR HEAT INSULATOR

Click hereSteering>STEERING GEAR / LINKAGE>STEERING GEAR>INSTALLATION202111,999999,_55,_111821,_0503296,RM100000001ZE39_01_0191,

Hide Display 33493C 26.INSTALL TRANSMISSION OIL COOLER

Click hereDrivetrain>K120 / K120F / K121 / K121F (CVT)>OIL COOLER>INSTALLATION202111,999999,_52,_111806,_0499733,RM100000001YZLA_01_0001,

Hide Display 27.INSTALL OIL COOLER HOSE

Click hereDrivetrain>K120 / K120F / K121 / K121F (CVT)>OIL PAN>INSTALLATION202111,999999,_52,_111806,_0499732,RM100000001YZL7_02_0027,

Hide Display 16261G 28.CONNECT NO. 1 WATER BY-PASS HOSE

Click hereDrivetrain>K120 / K120F / K121 / K121F (CVT)>OIL COOLER>INSTALLATION202111,999999,_52,_111806,_0499733,RM100000001YZLA_01_0021,

Hide Display 16268L 29.INSTALL WATER BY-PASS PIPE SUB-ASSEMBLY

Install the water by-pass pipe sub-assembly to the continuously variable transaxle assembly with the 3 bolts.

4.615,1.417 4.438,1.031 4.438,1.031 4.76,1.417 true 4.927,1.729 5.24,1.885 0.313,0.156 10 false *a 6.156,1.177 6.469,1.333 0.313,0.156 10 false *b 5.656,0.76 5.969,0.917 0.313,0.156 10 false *c 6.365,1.354 6.677,1.51 0.313,0.156 10 false *d 2.396,0.771 2.531,0.958 0.135,0.188 10 true A 2.073,2.479 2.208,2.667 0.135,0.188 10 true B 2.625,1.833 2.76,2.021 0.135,0.188 10 true C 4.271,0.927 4.583,1.083 0.313,0.156 10 false *e

*a	2 to 7 mm (0.0787 to 0.276 in.)	*b	120° (Claw of Clip Location)
*c	Upper Side	*d	RH Side
*e	Paint Mark	-	-
	Clip		Bolt

Torque:: 10 N*m (102 kgf*cm, 7 ft.*lbf)

HINT:: Tightening order: Temporarily tighten bolt (A) → Fully tighten bolt (B) → Fully tighten bolt (C) → Fully tighten bolt (A)

Connect the water by-pass pipe sub-assembly to the water by-pass outlet sub-assembly and slide the clip to secure it.

NOTICE:: ·

Make sure to slide the water by-pass pipe sub-assembly until it contacts the hose stopper of the water by-pass outlet sub-assembly.

·

Make sure to align the paint mark of the water by-pass pipe sub-assembly with the paint mark of the water by-pass outlet sub-assembly.

·

Make sure that the claws of the clip are within the location shown in the illustration.

Hide Display 16260 30.INSTALL FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY) (for Heater)

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (COOLING)>FLOW SHUTTING VALVE (for Heater)>INSTALLATION202111,999999,_51,_111791,_0503629,RM100000001ZF9M_01_0017,

Hide Display 16264D 31.INSTALL FLOW SHUTTING VALVE (WATER VALVE) (for CVT)

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (COOLING)>FLOW SHUTTING VALVE (for CVT)>INSTALLATION202111,999999,_51,_111791,_0503630,RM100000001ZF9Q_01_0019,

Hide Display 32101G 32.INSTALL DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT

Clean the threads of the 6 drive plate and torque converter assembly setting bolts.

1.729,1.865 2.021,1.865 2.021,1.865 2.094,1.49 false 1.531,1.75 1.844,1.906 0.313,0.156 10 false *a

Adhesive

Apply a few drops of adhesive to 2 or 3 threads at the tip of each of the 6 drive plate and torque converter assembly setting bolts.

Adhesive:: Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

NOTICE:: Make sure to install the 6 drive plate and torque converter assembly setting bolts immediately after applying adhesive to prevent foreign matter from attaching to them.

Turn the crankshaft to gain access to the installation locations of the 6 drive plate and torque converter assembly setting bolts and install each drive plate and torque converter assembly setting bolt while holding the crankshaft pulley bolt with a wrench.

Torque:: 41 N*m (418 kgf*cm, 30 ft.*lbf)

NOTICE:: First install the black colored drive plate and torque converter assembly setting bolt, and then the remaining 5 silver colored drive plate and torque converter assembly setting bolts.

Hide Display 11361J 33.INSTALL FLYWHEEL HOUSING UNDER COVER

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Install in this Direction

Engage the 2 claws and guide to install the flywheel housing under cover to the cylinder block sub-assembly.

Hide Display 34.INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202409,999999,_51,_111786,_0499722,RM100000002OLFD,

Hide Display 35.RESET MEMORY

Click hereDrivetrain>K120 / K120F / K121 / K121F (CVT)>K121 / K121F CONTINUOUSLY VARIABLE TRANSAXLE SYSTEM>INITIALIZATION202303,999999,_52,_111806,_0584611,RM1000000029R1M,