RM38N0EC _59 Vehicle Exterior _111831 DOOR / HATCH _0501457 FRONT DOOR A

DOOR / HATCH FRONT DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during front door disassembly/reassembly are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced (for HV Model)
Replaced Part or Performed Procedure	Necessary Procedures	Effect/Inoperative Function When Necessary Procedures are not Performed	Link
*: Even when not replacing the part, it is necessary to perform the specified necessary procedures after installation.
Auxiliary battery terminal is disconnected/reconnected	Reset back door close position	Power Back Door System	(202111,999999,_59,_111831,_0505274,RM100000001ZMEG,)
· Outer rear view mirror assembly LH* · Outer rear view mirror assembly RH*	Side television camera view adjustment	Panoramic View Monitor System	(202409,999999,_56,_111825,_0500432,RM100000002O1F6,)
· Front door window regulator sub-assembly LH* · Front door window regulator sub-assembly RH* · Front door glass sub-assembly LH* · Front door glass sub-assembly RH* · Front door glass run LH* · Front door glass run RH*	Initialize power window control system	· Auto up and down function · Jam protection function · Catch protection function · Remote control function · Wireless transmitter-linked function · Key-linked function · Key-off operation function · Window open warning function	(202111,999999,_59,_111844,_0505692,RM100000001ZOBP,)

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven
Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Lane Tracing Assist System	Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.	(202111,999999,_95,_111850,_0502173,RM100000001Z92I,)
Pre-collision System		(202111,999999,_95,_111850,_0502173,RM100000001Z92I,)

Learning completes when vehicle is operated normally
Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Power Door Lock Control System · Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.	(202111,999999,_58,_111830,_0505351,RM100000001ZMT3,)
Air Conditioning System	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

Necessary Procedures After Parts Removed/Installed/Replaced (for Gasoline Model)
Replaced Part or Performed Procedure	Necessary Procedures	Effect/Inoperative Function When Necessary Procedures are not Performed	Link
*: Even when not replacing the part, it is necessary to perform the specified necessary procedures after installation.
Auxiliary battery terminal is disconnected/reconnected	Reset back door close position	Power Back Door System	(202111,999999,_59,_111831,_0505274,RM100000001ZMEG,)
· Outer rear view mirror assembly LH* · Outer rear view mirror assembly RH*	Side television camera view adjustment	Panoramic View Monitor System	(202409,999999,_56,_111825,_0500432,RM100000002O1F6,)
· Front door window regulator sub-assembly LH* · Front door window regulator sub-assembly RH* · Front door glass sub-assembly LH* · Front door glass sub-assembly RH* · Front door glass run LH* · Front door glass run RH*	Initialize power window control system	· Auto up and down function · Jam protection function · Catch protection function · Remote control function · Wireless transmitter-linked function · Key-linked function · Key-off operation function · Window open warning function	(202111,999999,_59,_111844,_0505692,RM100000001ZOBP,)

HINT:

Learning completes when vehicle is driven
Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Lane Tracing Assist System	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 seconds or more.	(202111,999999,_95,_111850,_0502173,RM100000001Z92I,)
Pre-collision System		(202111,999999,_95,_111850,_0502173,RM100000001Z92I,)
Stop and Start System	Idle the engine for approximately 5 to 60 minutes or drive the vehicle until stop and start control is permitted	(202406,999999,_51,_111803,_0509671,RM100000002KOGF,)

Learning completes when vehicle is operated normally
Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Power Door Lock Control System · Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.	(202111,999999,_58,_111830,_0505351,RM100000001ZMT3,)
Air Conditioning System	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

Use the same procedure for the RH side and LH side.

The following procedure is for the LH side.

PROCEDURE

Hide Display 1. PRECAUTION

CAUTION:: Be sure to read Precaution thoroughly before servicing.; Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM>PRECAUTION202303,999999,_58,_111838,_0499714,RM100000002AQNJ,

NOTICE:: After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.; Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY202406,999999,_V1,_111780,_0504976,RM100000002MNUD,

Hide Display 58416K 2.REMOVE REAR NO. 2 FLOOR BOARD (for HV Model)

Click hereGeneral>MAINTENANCE>A25D-FXS, A25F-FXS AUXILIARY BATTERY>REMOVAL202406,999999,_V1,_112220,_0503322,RM100000002MSAY_01_0029,

Hide Display 65351A 3.REMOVE BATTERY HOLE COVER (for HV Model)

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202406,999999,_58,_111843,_0501311,RM100000002MT6G_02_0243,

Hide Display 4.DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

for M20C-FKS, M20D-FKS:

Click hereGeneral>MAINTENANCE>M20C-FKS, M20D-FKS BATTERY>REMOVAL202406,999999,_V1,_112220,_0503321,RM100000002MSAX_01_0013,

for A25D-FXS, A25F-FXS:

Click hereGeneral>MAINTENANCE>A25D-FXS, A25F-FXS AUXILIARY BATTERY>REMOVAL202406,999999,_V1,_112220,_0503322,RM100000002MSAY_01_0013,

CAUTION:: ·

Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.

·

If an airbag deploys for any reason, it may cause a serious injury.

Hide Display 69278B 5.REMOVE FRONT DOOR INSIDE HANDLE BEZEL

Using a moulding remover, disengage the 3 claws to remove the front door inside handle bezel.

Hide Display 74222A 6.REMOVE FRONT DOOR ARMREST COVER

Remove the front door armrest cover.

Hide Display 81230 7.REMOVE COURTESY LIGHT ASSEMBLY

Click hereVehicle Interior>LIGHTING (INT)>DOOR COURTESY LIGHT>REMOVAL202111,999999,_58,_111833,_0499876,RM100000001Z0II_01_0001,

Hide Display 67602 8.REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY

Remove the 2 screws.

0,0 0,0 false

Protective Tape

Apply protective tape to the front door panel as shown in the illustration.

0,0 0,0 false

	Place Hand Here
	Remove in this Direction

Disengage the 10 clips, 6 claws and guide as shown in the illustration.

2.635,1.031 2.979,0.854 true 2.646,1.458 2.646,1.719 true 3,0.75 3.219,0.948 0.219,0.198 10 true *1 2.573,1.729 2.771,1.938 0.198,0.208 10 true *2

*1	Front Door Inside Lock/Unlock Knob Locking Cable
*2	Front Door Lock Open Lever Remote Control Cable
	Remove in this Direction

Disconnect the front door lock open lever remote control cable and front door inside lock/unlock knob locking cable as shown in the illustration to remove the front door trim board sub-assembly.

Disconnect the connector to remove the front door trim board sub-assembly.

Hide Display 9.REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Driver Side)

Remove the 8 screws.

Disengage the 4 claws.

1.323,0.833 1.74,0.417 true 1.875,1.781 1.875,1.344 true 1.823,1.802 2.042,2 0.219,0.198 10 false *a 1.76,0.323 2.021,0.521 0.26,0.198 10 false *b

*a	Guide
*b	Clamp

Disengage the guide and clamp.

Disconnect the 2 connectors to remove the multiplex network master switch assembly with front door upper armrest base panel.

Hide Display 10.REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Front Passenger Side)

Remove the 8 screws.

Disengage the 4 claws.

1.948,0.802 1.604,0.375 true 1.427,1.729 1.427,1.24 true 1.354,1.75 1.573,1.979 0.219,0.229 10 false *a 1.417,0.271 1.646,0.479 0.229,0.208 10 false *b

*a	Guide
*b	Clamp

Disengage the guide and clamp.

Disconnect the connector to remove the power window regulator switch assembly with front door upper armrest base panel.

Hide Display 69206B 11.REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY

0,0 0,0 false

Remove in this Direction

Disengage the 3 claws to remove the front door inside handle sub-assembly as shown in the illustration.

Hide Display 87964 12.REMOVE OUTER MIRROR INSTALL HOLE COVER

Click hereVehicle Exterior>MIRROR (EXT)>OUTER REAR VIEW MIRROR>REMOVAL202409,999999,_59,_111837,_0500083,RM100000002OMKE_01_0113,

Hide Display 87940 13.REMOVE OUTER REAR VIEW MIRROR ASSEMBLY

Click hereVehicle Exterior>MIRROR (EXT)>OUTER REAR VIEW MIRROR>REMOVAL202409,999999,_59,_111837,_0500083,RM100000002OMKE_01_0106,

Hide Display 86160 14.REMOVE FRONT NO. 1 SPEAKER ASSEMBLY

Click hereAudio / Visual / Telematics>AUDIO / VIDEO>FRONT DOOR SPEAKER>REMOVAL202111,999999,_56,_111822,_0500654,RM100000001Z2WZ_01_0082,

Hide Display 68172A 15.REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP

0,0 0,0 false

Protective Tape

Using a clip remover with its tip wrapped with protective tape, disengage the clip.

Disengage the guide and disconnect the front door weatherstrip as shown in the illustration.

0,0 0,0 false

Remove in this Direction

Remove the front door inner glass weatherstrip with front door rear belt seal as shown in the illustration.

Hide Display 68195B 16.REMOVE FRONT DOOR REAR BELT SEAL

0,0 0,0 false

Remove in this Direction

Remove the front door rear belt seal from the front door inner glass weatherstrip as shown in the illustration.

Hide Display 68193C 17.REMOVE FRONT DOOR FRONT BELT SEAL

0,0 0,0 false

Protective Tape

Using a clip remover with its tip wrapped with protective tape, disengage the clip.

Disengage the guide and disconnect the front door weatherstrip as shown in the illustration.

0,0 0,0 false

Remove in this Direction

Remove the front door front belt seal as shown in the illustration.

Hide Display 67831D 18.REMOVE FRONT DOOR SERVICE HOLE COVER CLIP

Turn each front door weatherstrip clip 45 degrees as shown in the illustration and remove the 3 front door service hole cover clips.

Hide Display 67832 19.REMOVE FRONT DOOR SERVICE HOLE COVER

Disconnect the connector.

Disengage the 2 clamps.

Disengage the 4 clips to remove the front door service hole cover.

Hide Display 8983AA 20.REMOVE SIDE AIRBAG PRESSURE SENSOR

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>SIDE AIRBAG SENSOR (for Front Door)>REMOVAL202406,999999,_58,_111838,_0502528,RM100000002MS8Q_01_0002,

Hide Display 21.REMOVE HOLE PLUG

Remove the hole plug.

Hide Display 68102 22.REMOVE FRONT DOOR GLASS SUB-ASSEMBLY

for Driver Side:

Connect the multiplex network master switch assembly.

for Front Passenger Side:

Connect the power window regulator switch assembly.

Connect the cable to the negative (-) auxiliary battery terminal.

Turn the ignition switch to ON.

Move the front door glass sub-assembly so that the door glass bolts can be seen.

Turn the ignition switch off.

Disconnect the cable from the negative (-) auxiliary battery terminal.

for Driver Side:

Disconnect the multiplex network master switch assembly.

for Front Passenger Side:

Disconnect the power window regulator switch assembly.

Remove the 2 bolts.

NOTICE:: After the bolts are removed, do not allow the front door glass sub-assembly to fall.

0,0 0,0 false

	Remove in this Direction (1)
	Remove in this Direction (2)

Remove the front door glass sub-assembly as shown in the illustration.

NOTICE:: Do not damage the front door glass sub-assembly.

Hide Display 67664C 23.REMOVE DOOR FRAME GARNISH

Disengage the 3 claws to remove the door frame garnish.

Hide Display 68151D 24.REMOVE FRONT DOOR GLASS RUN

Remove the front door glass run.

Hide Display 25.REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY

Disconnect the connector.

Remove the 7 nuts and front door window regulator assembly.

Hide Display 67404F 26.REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY

Remove the bolt.

Disengage the guide and remove the front door rear lower frame sub-assembly.

Hide Display 67402F 27.REMOVE FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY

Lift up the front door weatherstrip as shown in the illustration.

Remove the 3 bolts, screw and front door front lower frame sub-assembly.

Hide Display 68126 28.REMOVE FRONT DOOR FIX WINDOW GLASS

0,0 0,0 false

Remove in this Direction

Remove the front door fix window glass as shown in the illustration.

Hide Display 69220 29.REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY

0,0 0,0 false

Protective Tape

Disengage the clamp.

Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws as shown in the illustration.

0,0 0,0 false

Protective Tape

Using a screwdriver with its tip wrapped with protective tape, disconnect the connector.

Disengage the 2 claws and move the lever as shown in the illustration.

0,0 0,0 false

Remove in this Direction

Remove the front door outside handle assembly as shown in the illustration.

Hide Display 30.REMOVE HOLE PLUG

Remove the hole plug.

Hide Display 69312 31.REMOVE FRONT DOOR LOCK OPEN ROD

Click hereVehicle Interior>DOOR LOCK>FRONT DOOR LOCK>REMOVAL202406,999999,_58,_111830,_0501507,RM100000002MT7F_01_0199,

Hide Display 69040A 32.REMOVE FRONT DOOR LOCK WITH MOTOR ASSEMBLY

Click hereVehicle Interior>DOOR LOCK>FRONT DOOR LOCK>REMOVAL202406,999999,_58,_111830,_0501507,RM100000002MT7F_01_0156,

Hide Display 33.REMOVE FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side)

Using a T30 "TORX" socket wrench, loosen the screw and remove the front door lock cylinder assembly.

HINT:: The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

Hide Display 69217D 34.REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)

Using a T30 "TORX" socket wrench, loosen the screw.

HINT:: The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

Disengage the 2 claws to remove the front door outside handle cover.

Hide Display 69241H 35.REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD

Disengage the 2 claws and guide to remove the front door front outside handle pad.

Hide Display 69242H 36.REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD

Disengage the 4 guides to remove the front door rear outside handle pad.

Hide Display 69202A 37.REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

Using a T30 "TORX" socket wrench, remove the screw.

0,0 0,0 false

Remove in this Direction

Disengage the 2 guides to remove the front door outside handle frame sub-assembly as shown in the illustration.

Hide Display 68610 38.REMOVE FRONT DOOR CHECK ASSEMBLY

Remove the 2 nuts and bolt, and front door check assembly.

Hide Display 67862 39.REMOVE FRONT DOOR WEATHERSTRIP

0,0 0,0 false

Protective Tape

Using a clip remover with its tip wrapped with protective tape, disengage the 2 clips.

Using a clip remover with its tip wrapped with protective tape, disengage the 21 clips and remove the front door weatherstrip.

Hide Display 75792 40.REMOVE DOOR WINDOW FRAME MOULDING CLIP

Disengage the 2 claws to remove the door window frame moulding clip.

Hide Display 67001A 41.REMOVE FRONT DOOR PANEL CUSHION

Disengage the 2 claws to remove the front door panel cushion.

Hide Display 67864B 42.REMOVE FRONT DOOR NO. 2 WEATHERSTRIP

0,0 0,0 false

Protective Tape

Using a clip remover with its tip wrapped with protective tape, disengage the clip.

Disengage the 8 clips to remove the front door No. 2 weatherstrip.

Hide Display 75720 43.REMOVE FRONT DOOR BELT MOULDING ASSEMBLY

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT DOOR BELT MOULDING>REMOVAL202406,999999,_59,_111849,_0500099,RM100000002MPZ5_01_0218,

Hide Display 75756D 44.REMOVE FRONT DOOR WINDOW FRAME MOULDING (CENTER PILLAR SIDE)

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT DOOR WINDOW FRAME MOULDING>REMOVAL202406,999999,_59,_111849,_0500102,RM100000002MPZD_01_0183,

Hide Display 75072A 45.REMOVE FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT DOOR WINDOW FRAME MOULDING>REMOVAL202406,999999,_59,_111849,_0500102,RM100000002MPZD_01_0184,

Hide Display 75926 46.REMOVE NO. 3 BLACK OUT TAPE

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>BLACK OUT TAPE (for Front Door)>REMOVAL202406,999999,_59,_111849,_0500110,RM100000002MPZN_01_0221,

Hide Display 75986B 47.REMOVE NO. 3 FRONT DOOR STRIPE

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>BLACK OUT TAPE (for Front Door)>REMOVAL202406,999999,_59,_111849,_0500110,RM100000002MPZN_01_0222,

Hide Display 75922M 48.REMOVE NO. 1 BLACK OUT TAPE

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>BLACK OUT TAPE (for Front Door)>REMOVAL202406,999999,_59,_111849,_0500110,RM100000002MPZN_01_0223,

Hide Display 49.REMOVE HOLE PLUG

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT DOOR OUTSIDE MOULDING>REMOVAL202111,999999,_59,_111849,_0500104,RM100000001Z1CY_01_0003,

Hide Display 75074 50.REMOVE FRONT DOOR LOWER OUTSIDE MOULDING SUB-ASSEMBLY

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT DOOR OUTSIDE MOULDING>REMOVAL202111,999999,_59,_111849,_0500104,RM100000001Z1CY_01_0001,

Hide Display 67856B 51.REMOVE FRONT DOOR PANEL PROTECTOR

Disengage the guide to remove the front door panel protector.