RM38N0EC _58 Vehicle Interior _111838 SUPPLEMENTAL RESTRAINT SYSTEMS _0502521 SPIRAL CABLE A

SUPPLEMENTAL RESTRAINT SYSTEMS  SPIRAL CABLE  INSTALLATION  


PROCEDURE

Hide 84306 1.INSPECT SPIRAL CABLE SUB-ASSEMBLY

a.

Check if the spiral cable sub-assembly is centered.

OK:
·

The connector is positioned at the top.

·

The alignment marks are aligned correctly.

·

The flat cable or colored roller can be seen in the inspection window.


B454844C02
1.125,1.542 1.542,1.958 0.417,0.417 4.229,1.51 4.646,1.927 0.417,0.417 1.042,1.021 1.49,1.021 1.49,1.021 1.49,1.25 true 4.188,0.917 4.635,0.917 4.635,0.917 4.635,1.146 true 4.156,1.385 4.604,1.385 4.604,1.385 4.604,1.229 true 1.042,1.365 1.5,1.365 true 0.365,0.125 0.677,0.281 0.313,0.156 10 false *A 3.74,0.135 4.052,0.292 0.313,0.156 10 false *B 0.865,0.938 1.094,1.125 0.229,0.188 10 false *a 1.177,1.573 1.385,1.74 0.208,0.167 10 true *b 0.865,1.281 1.094,1.49 0.229,0.208 10 false *c 3.969,1.302 4.177,1.49 0.208,0.188 10 false *d 4.26,1.542 4.469,1.708 0.208,0.167 10 true *b 3.99,0.844 4.24,1.042 0.25,0.198 10 false *a
*A Colored Roller Type *B Flat Cable Type
*a Inspection Window *b Alignment Mark
*c Colored Roller *d Flat Cable



b.

If the spiral cable sub-assembly is not centered, center it.

NOTICE:

Make sure to observe the following precautions, otherwise the spiral cable sub-assembly may be damaged.

·

Release the interlock before rotating the spiral cable sub-assembly.

·

Do not rotate the spiral cable sub-assembly using the airbag wire harness.

·

Do not rotate the spiral cable sub-assembly with excessive force.



i.
B450368C04
1.719,1.938 1.719,1.292 true 1.635,1.969 1.948,2.125 0.313,0.156 10 false *a
*a Interlock
V113147

Rotation Direction


While pushing on the interlock shown in the illustration, rotate the spiral cable sub-assembly counterclockwise slowly by hand until it stops.

NOTICE:

If the spiral cable sub-assembly is rotated clockwise in this step, it may be damaged and may no longer be able to be centered. Make sure to only rotate the spiral cable sub-assembly counterclockwise.


HINT:

If the interlock is engaged, the spiral cable sub-assembly will lock when the connector is near at the top or bottom of the rotation of the spiral cable sub-assembly.



ii.
B453377

If the connector is not positioned at the bottom of the rotation of the spiral cable sub-assembly when the spiral cable sub-assembly is turned until it stops, turn the spiral cable sub-assembly clockwise until the connector is positioned at the bottom as shown in the illustration.


iii.
B450359C04
1.927,1.177 2.813,1.177 true 2.854,1.094 3.167,1.25 0.313,0.156 10 false *a
*a Interlock
V113147

Rotation Direction


While pushing on the interlock shown in the illustration, rotate the spiral cable sub-assembly clockwise approximately 2.5 times.

NOTICE:

If the spiral cable sub-assembly is rotated clockwise 5 times or more from the point at which it stops and the connector is positioned at the bottom, the spiral cable sub-assembly may be damaged.


HINT:

If the interlock is engaged, the spiral cable sub-assembly will lock when the connector is near at the top or bottom of the rotation of the spiral cable sub-assembly.



iv.

Check that the spiral cable sub-assembly is centered.

OK:
·

The connector is positioned at the top.

·

The alignment marks are aligned correctly.

·

The flat cable or colored roller can be seen in the inspection window.


B454844C02
1.125,1.542 1.542,1.958 0.417,0.417 4.229,1.51 4.646,1.927 0.417,0.417 1.042,1.021 1.49,1.021 1.49,1.021 1.49,1.25 true 4.188,0.917 4.635,0.917 4.635,0.917 4.635,1.146 true 4.156,1.385 4.604,1.385 4.604,1.385 4.604,1.229 true 1.042,1.365 1.5,1.365 true 0.365,0.125 0.677,0.281 0.313,0.156 10 false *A 3.74,0.135 4.052,0.292 0.313,0.156 10 false *B 0.865,0.938 1.094,1.125 0.229,0.188 10 false *a 1.177,1.573 1.385,1.74 0.208,0.167 10 true *b 0.865,1.281 1.094,1.49 0.229,0.208 10 false *c 3.969,1.302 4.177,1.49 0.208,0.188 10 false *d 4.26,1.542 4.469,1.708 0.208,0.167 10 true *b 3.99,0.844 4.24,1.042 0.25,0.198 10 false *a
*A Colored Roller Type *B Flat Cable Type
*a Inspection Window *b Alignment Mark
*c Colored Roller *d Flat Cable




Hide 84306 2.INSTALL SPIRAL CABLE SUB-ASSEMBLY

a.
B499966C04
2.156,0.385 2.469,0.833 true 2.51,0.906 2.042,1.76 2.042,1.76 2.531,1.281 true 2,0.25 2.313,0.406 0.313,0.156 10 false *c 0.729,1.177 0.927,1.354 0.198,0.177 10 true *b 2.969,1.063 3.167,1.24 0.198,0.177 10 true *b 1.938,1.74 2.25,1.896 0.313,0.156 10 false *a
*a Guide
*b Pin
*c Lock Pin


Align the 2 pins and 2 guides, and engage the 6 claws to install the spiral cable sub-assembly to the steering sensor.

NOTICE:
·

Do not remove the lock pin before the spiral cable sub-assembly is installed to the steering sensor.

·

Do not damage the pins of the spiral cable sub-assembly or guides of the steering sensor.

·

The spiral cable sub-assembly can be rotated up to 30° even when the interlock is engaged. Therefore, make sure that both guides are aligned properly when installing the spiral cable sub-assembly to the steering sensor.




b.
C372704

Remove the lock pin from the steering sensor.


Hide 3.INSTALL SPIRAL CABLE WITH SENSOR SUB-ASSEMBLY

NOTICE:
·

Do not remove/install the spiral cable with sensor sub-assembly with the auxiliary battery connected and the ignition switch ON.

·

Do not rotate the spiral cable with sensor sub-assembly without the steering wheel assembly installed, with the auxiliary battery connected and the ignition switch ON.

·

Ensure that the steering wheel assembly is installed and aligned straight when inspecting the steering sensor.



a.

Check that the ignition switch is off.


b.

Check that the cable is disconnected from the negative (-) auxiliary battery terminal.

CAUTION:
B422343

Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.



c.

Check that the front wheels are aligned facing straight ahead.


d.

Engage the claw and 2 clips to install the spiral cable with sensor sub-assembly.


e.
B518276C01
0,0 0,0 false
V113147

Install in this Direction


Install the wire harness to the spiral cable with sensor sub-assembly as shown in the illustration.



Hide 6. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

Hide 7.INSPECT AND ADJUST SPIRAL CABLE WITH SENSOR SUB-ASSEMBLY

a.

Check that the ignition switch is off.


b.

Check that the cable is disconnected from the negative (-) auxiliary battery terminal.

CAUTION:
B422343

Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.



c.

Check if the spiral cable with sensor sub-assembly is centered.

B450360C08
4.208,1.531 4.208,1.344 4.208,1.344 3.542,1.344 true 4.156,2.375 4.156,1.688 true 0.74,2.417 0.74,1.833 true 0.74,1.594 0.74,1.406 0.74,1.406 0.25,1.406 true 0.188,0.083 0.5,0.333 0.313,0.25 12 false *A 3.833,0.083 4.167,0.333 0.333,0.25 12 false *B 0.656,2.438 0.833,2.625 0.177,0.188 10 false *b 4.083,2.385 4.396,2.542 0.313,0.156 10 false *c 3.344,1.219 3.656,1.375 0.313,0.156 10 false *a 0.052,1.281 0.365,1.438 0.313,0.156 10 false *a
*A Colored Roller Type *B Flat Cable Type
*a Inspection Window *b Colored Roller
*c Flat Cable - -


OK:
·

The connector is positioned at the top.

·

The flat cable or colored roller can be seen in the inspection window.



d.

If the spiral cable with sensor sub-assembly is not centered, center it.

NOTICE:

Make sure to observe the following precautions, otherwise the spiral cable with sensor sub-assembly may be damaged.

·

Do not rotate the spiral cable with sensor sub-assembly with the auxiliary battery connected and the ignition switch ON.

·

Release the interlock before rotating the spiral cable with sensor sub-assembly.

·

Do not rotate the spiral cable with sensor sub-assembly using the airbag wire harness.

·

Do not rotate the spiral cable with sensor sub-assembly with excessive force.



i.
B428424C03
0.552,0.958 1.604,0.958 true 0.333,0.813 0.646,0.969 0.313,0.156 10 false *a
*a Interlock
V113147

Rotation Direction


While pushing on the interlock shown in the illustration, rotate the spiral cable with sensor sub-assembly counterclockwise slowly by hand until it stops.

NOTICE:

If the spiral cable with sensor sub-assembly is rotated clockwise in this step, it may be damaged and may no longer be able to be centered. Make sure to only rotate the spiral cable with sensor sub-assembly counterclockwise.


HINT:

If the interlock is engaged, the spiral cable with sensor sub-assembly will lock when the connector is near at the top or bottom of the rotation of the spiral cable with sensor sub-assembly.



ii.
B450361

If the connector is not positioned at the bottom of the rotation of the spiral cable with sensor sub-assembly when the spiral cable with sensor sub-assembly is turned until it stops, turn the spiral cable with sensor sub-assembly clockwise until the connector is positioned at the bottom as shown in the illustration.


iii.
B450362C02
2.729,1.76 1.813,0.99 true 2.781,1.708 3.094,1.865 0.313,0.156 10 false *a
*a Interlock
V113147

Rotation Direction


While pushing on the interlock shown in the illustration, rotate the spiral cable with sensor sub-assembly clockwise approximately 2.5 times.

NOTICE:

If the spiral cable with sensor sub-assembly is rotated clockwise 5 times or more from the point at which it stops and the connector is positioned at the bottom, the spiral cable with sensor sub-assembly may be damaged.


HINT:

If the interlock is engaged, the spiral cable with sensor sub-assembly will lock when the connector is near at the top or bottom of the rotation of the spiral cable with sensor sub-assembly.



iv.

Check that the spiral cable with sensor sub-assembly is centered.

OK:
·

The connector is positioned at the top.

·

The flat cable or colored roller can be seen in the inspection window.


B450360C08
4.208,1.531 4.208,1.344 4.208,1.344 3.542,1.344 true 4.156,2.375 4.156,1.688 true 0.74,2.417 0.74,1.833 true 0.74,1.594 0.74,1.406 0.74,1.406 0.25,1.406 true 0.188,0.083 0.5,0.333 0.313,0.25 12 false *A 3.833,0.083 4.167,0.333 0.333,0.25 12 false *B 0.656,2.438 0.833,2.625 0.177,0.188 10 false *b 4.083,2.385 4.396,2.542 0.313,0.156 10 false *c 3.344,1.219 3.656,1.375 0.313,0.156 10 false *a 0.052,1.281 0.365,1.438 0.313,0.156 10 false *a
*A Colored Roller Type *B Flat Cable Type
*a Inspection Window *b Colored Roller
*c Flat Cable - -


NOTICE:

If the spiral cable with sensor sub-assembly cannot be centered, it may be damaged. Replace the spiral cable sub-assembly and steering sensor with a new one.