RM38N0EC _59 Vehicle Exterior _111831 DOOR / HATCH _0501459 REAR DOOR A

DOOR / HATCH REAR DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during rear door disassembly/reassembly are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced (for HV Model)
Replaced Part or Performed Procedure	Necessary Procedures	Effect/Inoperative Function When Necessary Procedures are not Performed	Link
*: Even when not replacing the part, it is necessary to perform the specified necessary procedures after installation.
Auxiliary battery terminal is disconnected/reconnected	Reset back door close position	Power Back Door System	(202111,999999,_59,_111831,_0505274,RM100000001ZMEG,)
· Rear door window regulator sub-assembly LH* · Rear door window regulator sub-assembly RH* · Rear door glass sub-assembly LH* · Rear door glass sub-assembly RH* · Rear door glass run LH* · Rear door glass run RH*	Initialize power window control system	· Auto up and down function · Jam protection function · Catch protection function · Remote control function · Wireless transmitter-linked function · Key-linked function · Key-off operation function · Window open warning function	(202111,999999,_59,_111844,_0505692,RM100000001ZOBP,)

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven
Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Lane Tracing Assist System	Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.	(202111,999999,_95,_111850,_0502173,RM100000001Z92I,)
Pre-collision System		(202111,999999,_95,_111850,_0502173,RM100000001Z92I,)

Learning completes when vehicle is operated normally
Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Power Door Lock Control System · Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.	(202111,999999,_58,_111830,_0505351,RM100000001ZMT3,)
Air Conditioning System	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

Necessary Procedures After Parts Removed/Installed/Replaced (for Gasoline Model)
Replaced Part or Performed Procedure	Necessary Procedures	Effect/Inoperative Function When Necessary Procedures are not Performed	Link
*: Even when not replacing the part, it is necessary to perform the specified necessary procedures after installation.
Auxiliary battery terminal is disconnected/reconnected	Reset back door close position	Power Back Door System	(202111,999999,_59,_111831,_0505274,RM100000001ZMEG,)
· Rear door window regulator sub-assembly LH* · Rear door window regulator sub-assembly RH* · Rear door glass sub-assembly LH* · Rear door glass sub-assembly RH* · Rear door glass run LH* · Rear door glass run RH*	Initialize power window control system	· Auto up and down function · Jam protection function · Catch protection function · Remote control function · Wireless transmitter-linked function · Key-linked function · Key-off operation function · Window open warning function	(202111,999999,_59,_111844,_0505692,RM100000001ZOBP,)

HINT:

Learning completes when vehicle is driven
Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Lane Tracing Assist System	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 seconds or more.	(202111,999999,_95,_111850,_0502173,RM100000001Z92I,)
Pre-collision System		(202111,999999,_95,_111850,_0502173,RM100000001Z92I,)
Stop and Start System	Idle the engine for approximately 5 to 60 minutes or drive the vehicle until stop and start control is permitted	(202406,999999,_51,_111803,_0509671,RM100000002KOGF,)

Learning completes when vehicle is operated normally
Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Power Door Lock Control System · Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.	(202111,999999,_58,_111830,_0505351,RM100000001ZMT3,)
Air Conditioning System	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

Use the same procedure for the RH side and LH side.

The following procedure is for the LH side.

PROCEDURE

Hide Display 1. PRECAUTION

NOTICE:: After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.; Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY202406,999999,_V1,_111780,_0504976,RM100000002MNUD,

Hide Display 58416K 2.REMOVE REAR NO. 2 FLOOR BOARD (for HV Model)

Click hereGeneral>MAINTENANCE>A25D-FXS, A25F-FXS AUXILIARY BATTERY>REMOVAL202406,999999,_V1,_112220,_0503322,RM100000002MSAY_01_0029,

Hide Display 65351A 3.REMOVE BATTERY HOLE COVER (for HV Model)

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202406,999999,_58,_111843,_0501311,RM100000002MT6G_02_0243,

Hide Display 4.DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

for M20C-FKS, M20D-FKS:

Click hereGeneral>MAINTENANCE>M20C-FKS, M20D-FKS BATTERY>REMOVAL202406,999999,_V1,_112220,_0503321,RM100000002MSAX_01_0013,

for A25D-FXS, A25F-FXS:

Click hereGeneral>MAINTENANCE>A25D-FXS, A25F-FXS AUXILIARY BATTERY>REMOVAL202406,999999,_V1,_112220,_0503322,RM100000002MSAY_01_0013,

Hide Display 69278C 5.REMOVE REAR DOOR INSIDE HANDLE BEZEL

Using a moulding remover, disengage the 3 claws to remove the rear door inside handle bezel.

Hide Display 74222C 6.REMOVE REAR DOOR ARMREST COVER

Remove the rear door armrest cover.

Hide Display 67604 7.REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY

Remove the 2 screws.

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Protective Tape

Apply protective tape to the rear door panel as shown in the illustration.

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	Place Hand Here
	Remove in this Direction

Disengage the 8 clips as shown in the illustration.

Disengage the 4 claws and 2 guides.

1.969,0.604 2.802,0.49 true 1.563,1.063 1.875,0.792 true 2.833,0.396 3.052,0.573 0.219,0.177 10 true *1 1.323,0.99 1.542,1.177 0.219,0.188 10 true *2

*1	Rear Door Inside Locking Cable Assembly
*2	Rear Door Lock Remote Control Cable Assembly
	Remove in this Direction

Disconnect the connector.

Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly as shown in the illustration to remove the rear door trim board sub-assembly.

Hide Display 8.REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL

Remove the 10 screws.

Disengage the 2 claws to remove the rear power window regulator switch assembly with rear door armrest base panel.

Hide Display 69206C 9.REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY

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Remove in this Direction

Disengage the 3 claws to remove the rear door inside handle sub-assembly as shown in the illustration.

Hide Display 68174A 10.REMOVE REAR DOOR INNER GLASS WEATHERSTRIP

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Protective Tape

Using a clip remover with its tip wrapped with protective tape, disengage the clip.

Disengage the guide and disconnect the rear door weatherstrip as shown in the illustration.

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Remove in this Direction

Remove the rear door inner glass weatherstrip with rear door front belt seal as shown in the illustration.

Hide Display 68197A 11.REMOVE REAR DOOR FRONT BELT SEAL

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Remove in this Direction

Remove the rear door front belt seal from the rear door inner glass weatherstrip as shown in the illustration.

Hide Display 68199 12.REMOVE REAR DOOR REAR BELT SEAL

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Protective Tape

Using a clip remover with its tip wrapped with protective tape, disengage the clip.

Disengage the guide and disconnect the rear door weatherstrip as shown in the illustration.

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Remove in this Direction

Remove the rear door rear belt seal as shown in the illustration.

Hide Display 86160B 13.REMOVE REAR SPEAKER ASSEMBLY

Click hereAudio / Visual / Telematics>AUDIO / VIDEO>REAR DOOR SPEAKER>REMOVAL202111,999999,_56,_111822,_0500655,RM100000001Z2X3_01_0039,

Hide Display 67842E 14.REMOVE REAR DOOR SERVICE HOLE COVER

Disconnect the connector.

Disengage the clamp.

Remove the rear door service hole cover.

HINT:: Remove any remaining butyl tape from the door.

Hide Display 67674A 15.REMOVE REAR DOOR FRAME GARNISH

Disengage the 3 claws to remove the rear door frame garnish.

Hide Display 68152C 16.REMOVE REAR DOOR GLASS RUN

Remove the rear door glass run.

Hide Display 67408E 17.REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY

Lift up the rear door weatherstrip as shown in the illustration.

Remove the 2 bolts, screw and rear door window division bar sub-assembly.

Hide Display 68124B 18.REMOVE REAR DOOR QUARTER WINDOW GLASS

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Remove in this Direction

Remove the rear door quarter window glass as shown in the illustration.

Hide Display 68189 19.REMOVE REAR DOOR QUARTER WINDOW WEATHERSTRIP

Remove the rear door quarter window weatherstrip from the rear door quarter window glass.

Hide Display 20.REMOVE HOLE PLUG

Remove the hole plug.

Hide Display 68104 21.REMOVE REAR DOOR GLASS SUB-ASSEMBLY

Connect the rear power window regulator switch assembly.

Connect the cable to the negative (-) auxiliary battery terminal.

Turn the ignition switch to ON.

Move the rear door glass sub-assembly so that the door glass bolts can be seen.

Turn the ignition switch off.

Disconnect the cable from the negative (-) auxiliary battery terminal.

Disconnect the rear power window regulator switch assembly.

Remove the 2 bolts.

NOTICE:: After the bolts are removed, do not allow the rear door glass sub-assembly to fall.

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Remove in this Direction

Remove the rear door glass sub-assembly as shown in the illustration.

NOTICE:: Do not damage the rear door glass sub-assembly.

Hide Display 22.REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY

Disconnect the connector.

Remove the 6 nuts and rear door window regulator assembly.

Hide Display 69060A 23.REMOVE REAR DOOR LOCK WITH MOTOR ASSEMBLY

Click hereVehicle Interior>DOOR LOCK>REAR DOOR LOCK>REMOVAL202406,999999,_58,_111830,_0502232,RM100000002MT7G_01_0145,

Hide Display 69240 24.REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY

Disengage the 2 claws and move the lever as shown in the illustration.

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Remove in this Direction

Remove the rear door outside handle assembly as shown in the illustration.

Hide Display 69227M 25.REMOVE REAR DOOR OUTSIDE HANDLE COVER

Using a T30 "TORX" socket wrench, loosen the screw.

HINT:: The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

Disengage the 2 claws to remove the rear door outside handle cover.

Hide Display 69241G 26.REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD

Disengage the 2 claws and guide to remove the rear door front outside handle pad.

Hide Display 69242G 27.REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD

Disengage the 4 guides to remove the rear door rear outside handle pad.

Hide Display 69204A 28.REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

Using a T30 "TORX" socket wrench, remove the screw.

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Remove in this Direction

Disengage the 2 guides to remove the rear door outside handle frame sub-assembly as shown in the illustration.

Hide Display 68630 29.REMOVE REAR DOOR CHECK ASSEMBLY

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	Bolt (A)
	Bolt (B)

Remove the bolt (A), 2 bolts (B) and rear door check assembly.

Hide Display 67872 30.REMOVE REAR DOOR WEATHERSTRIP

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Protective Tape

Using a clip remover with its tip wrapped with protective tape, disengage the 2 clips.

Using a clip remover with its tip wrapped with protective tape, disengage the 22 clips and remove the rear door weatherstrip.

Hide Display 67874C 31.REMOVE REAR DOOR NO. 5 WEATHERSTRIP

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Protective Tape

Using a clip remover with its tip wrapped with protective tape, disengage the clip.

Disengage the 5 clips to remove the rear door No. 5 weatherstrip.

Hide Display 75792 32.REMOVE DOOR WINDOW FRAME MOULDING CLIP

Disengage the 2 claws to remove the door window frame moulding clip.

Hide Display 67836D 33.REMOVE REAR DOOR LOCK CHILD PROTECTION COVER

Disengage the 4 claws to remove the rear door lock child protection cover.

Hide Display 67003C 34.REMOVE REAR DOOR PANEL CUSHION

Disengage the 2 claws to remove the rear door panel cushion.

Hide Display 75740 35.REMOVE REAR DOOR BELT MOULDING ASSEMBLY

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>REAR DOOR BELT MOULDING>REMOVAL202406,999999,_59,_111849,_0500100,RM100000002MPZ8_01_0240,

Hide Display 75978H 36.REMOVE REAR DOOR LOWER OUTSIDE STRIPE

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>BLACK OUT TAPE (for Rear Door)>REMOVAL202406,999999,_59,_111849,_0500111,RM100000002MQ00_01_0209,

Hide Display 75988E 37.REMOVE REAR DOOR OUTSIDE STRIPE

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>BLACK OUT TAPE (for Rear Door)>REMOVAL202406,999999,_59,_111849,_0500111,RM100000002MQ00_01_0210,

Hide Display 75954A 38.REMOVE REAR INNER BLACK OUT TAPE

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>BLACK OUT TAPE (for Rear Door)>REMOVAL202406,999999,_59,_111849,_0500111,RM100000002MQ00_01_0253,

Hide Display 75762B 39.REMOVE REAR DOOR WINDOW FRAME MOULDING (CENTER PILLAR SIDE)

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>REAR DOOR WINDOW FRAME MOULDING>REMOVAL202406,999999,_59,_111849,_0500103,RM100000002MPZL_01_0161,

Hide Display 75766A 40.REMOVE REAR DOOR REAR WINDOW FRAME MOULDING

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>REAR DOOR WINDOW FRAME MOULDING>REMOVAL202406,999999,_59,_111849,_0500103,RM100000002MPZL_01_0165,

Hide Display 75764A 41.REMOVE REAR DOOR UPPER WINDOW FRAME MOULDING

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>REAR DOOR WINDOW FRAME MOULDING>REMOVAL202406,999999,_59,_111849,_0500103,RM100000002MPZL_01_0162,

Hide Display 42.REMOVE HOLE PLUG

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>REAR DOOR OUTSIDE MOULDING>REMOVAL202111,999999,_59,_111849,_0500106,RM100000001Z1D6_01_0001,

Hide Display 75078 43.REMOVE REAR DOOR LOWER OUTSIDE MOULDING SUB-ASSEMBLY

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>REAR DOOR OUTSIDE MOULDING>REMOVAL202111,999999,_59,_111849,_0500106,RM100000001Z1D6_01_0004,

Hide Display 67846A 44.REMOVE REAR DOOR FRONT OUTSIDE SEAL

Disengage the guide to remove the rear door front outside seal.