M20C-FKS, M20D-FKS ENGINE MECHANICAL  CYLINDER HEAD GASKET  INSTALLATION  

11115 1.INSTALL CYLINDER HEAD GASKET

a.

Clean the cylinder block sub-assembly and cylinder head sub-assembly with solvent.

b.

1.75,1.896 2.052,1.698 true 1.563,1.823 1.875,2.021 0.313,0.198 10 false *a

*a	Lot No.
	Front of Engine

Place a new cylinder head gasket on the cylinder block sub-assembly as shown in the illustration.

NOTICE:

·

Remove any oil from the contact surface.

·

Make sure to install the cylinder head gasket in the correct direction.

·

Do not damage the cylinder head gasket.

11101 2.INSTALL CYLINDER HEAD SUB-ASSEMBLY

13716 3.INSTALL VALVE STEM CAP

13750 4.INSTALL VALVE LASH ADJUSTER ASSEMBLY

13801 5.INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

13502B 6.INSTALL EXHAUST CAMSHAFT SUB-ASSEMBLY

13501A 7.INSTALL INTAKE CAMSHAFT SUB-ASSEMBLY

8.INSTALL CAMSHAFT BEARING CAP

11103 9.INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY

23477 10.INSTALL FUEL PUMP LIFTER GUIDE

11310 11.INSTALL TIMING CHAIN COVER ASSEMBLY

13070A 12.INSTALL CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY

13.SET NO. 1 CYLINDER TO TDC (COMPRESSION)

13561 14.INSTALL NO. 1 CHAIN VIBRATION DAMPER

13559 15.INSTALL CHAIN TENSIONER SLIPPER

13540 16.INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY

13506 17.INSTALL CHAIN SUB-ASSEMBLY

13050 18.INSTALL CAMSHAFT TIMING GEAR ASSEMBLY

13507A 19.INSTALL OIL PUMP DRIVE CHAIN SUB-ASSEMBLY

20.SET NO. 1 CYLINDER TO TDC (COMPRESSION)

11320B 21.INSTALL NO. 2 TIMING CHAIN COVER ASSEMBLY

11301C 22.INSTALL TIMING CHAIN COVER OIL SEAL

11193 23.INSTALL SPARK PLUG TUBE GASKET

11201 24.INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

16305E 25.INSTALL WATER BY-PASS OUTLET SUB-ASSEMBLY

16331 26.INSTALL WATER OUTLET

13470 27.INSTALL CRANKSHAFT PULLEY ASSEMBLY

29300 28.INSTALL VACUUM PUMP ASSEMBLY

16264 29.CONNECT NO. 2 WATER BY-PASS HOSE

16261Z 30.CONNECT NO. 1 WATER BY-PASS HOSE

13090E 31.INSTALL CAM TIMING CONTROL MOTOR O-RING

13090D 32.INSTALL CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY

33.INSTALL O-RING

15370 34.INSTALL CAM TIMING OIL CONTROL SOLENOID ASSEMBLY

15250 35.INSTALL OIL PRESSURE CONTROL VALVE ASSEMBLY

25860 36.INSTALL PURGE VALVE (PURGE VSV)

11452D 37.INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

19500 38.INSTALL IGNITION COIL ASSEMBLY

23255A 39.INSTALL FUEL INJECTOR SEAL

23250E 40.INSTALL DIRECT FUEL INJECTOR ASSEMBLY

23814B 41.INSTALL FUEL DELIVERY PIPE

23250F 42.INSTALL PORT FUEL INJECTOR ASSEMBLY

82125N 43.INSTALL NO. 5 ENGINE WIRE

23291 44.INSTALL INJECTOR VIBRATION INSULATOR

23891 45.INSTALL FUEL DELIVERY SPACER

23807 46.INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY

47.INSTALL NO. 1 WATER BY-PASS HOSE ASSEMBLY

23100X 48.TEMPORARILY INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)

23801P 49.TEMPORARILY INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY

23100X 50.INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)

23801P 51.INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY

23910A 52.CONNECT FUEL TUBE SUB-ASSEMBLY

17177 53.INSTALL NO. 1 INTAKE MANIFOLD TO HEAD GASKET

17111 54.INSTALL INTAKE MANIFOLD

23820 55.CONNECT NO. 2 FUEL VAPOR FEED HOSE

17138B 56.INSTALL INTAKE MANIFOLD STAY

16279 57.INSTALL NO. 3 WATER BY-PASS PIPE

25620 58.SET EGR VALVE ASSEMBLY

25680 59.INSTALL EGR COOLER ASSEMBLY

25620 60.INSTALL EGR VALVE ASSEMBLY

25601 61.INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY

22271 62.INSTALL THROTTLE BODY GASKET

22030 63.INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

17141 64.INSTALL EXHAUST MANIFOLD (TWC: Front Catalyst)

17118 65.INSTALL MANIFOLD STAY

17167 66.INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

25715 67.INSTALL EMISSION CONTROL VALVE BRACKET

68.INSTALL NO. 1 VACUUM TRANSMITTING PIPE SUB-ASSEMBLY

16575B 69.INSTALL NO. 2 WATER HOSE CLAMP BRACKET

16260 70.INSTALL FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY)

16207 71.INSTALL NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY

16620D 72.INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

88310 73.INSTALL COMPRESSOR ASSEMBLY WITH PULLEY

27020 74.INSTALL GENERATOR ASSEMBLY

16361A 75.INSTALL V-RIBBED BELT

76.INSTALL ENGINE HANGERS

77.REMOVE ENGINE ASSEMBLY FROM ENGINE STAND