RM38N0EC _51 Engine / Hybrid System _111803 STOP AND START _0509671 STOP AND START SYSTEM C

STOP AND START  STOP AND START SYSTEM  P33B300  External BBC Circuit  


DESCRIPTION

When the engine is started (high electrical load) from engine stopped by the stop and start control, the external backup boost converter (eco run vehicle converter assembly) supplements battery voltage in order to prevent the function from being disabled due to decrease in power source voltage supplied to the active noise control system.

After receiving a request from the engine stop and start ECU, the external backup boost converter (eco run vehicle converter assembly) helps maintain the power source voltage if the battery voltage drops due to the high electrical load when the engine is restarted by stop and start control. The DON2 terminal of the external backup boost converter (eco run vehicle converter assembly) receives power supply voltage supplement requests from the engine stop and start ECU and switches from idle mode to supplement mode.

When the engine is started by the stop and start control, if the external backup boost converter (eco run vehicle converter assembly) does not maintain the specified voltage, an error is sent to the engine stop and start ECU. Then, the engine stop and start ECU stores DTC P33B300, and the stop and start cancel indicator blinks.

DTC No. Detection Item DTC Detection Condition Trouble Area Warning Indicate Note
P33B300 External BBC Circuit Any of the following conditions are met for 1 second or more (1 trip detection logic):
·

External backup boost converter (eco run vehicle converter assembly) period malfunction

·

External backup boost converter (eco run vehicle converter assembly) internal power supply overvoltage

·

External backup boost converter (eco run vehicle converter assembly) internal power supply undervoltage

·

Overcurrent is detected in a load circuit connected to the external backup boost converter (eco run vehicle converter assembly)

·

External backup boost converter (eco run vehicle converter assembly) duty value malfunction


·

External backup boost converter (eco run vehicle converter assembly)

·

Wire harness or connector

·

Battery

·

BBC NO. 3 fuse

·

ECU-ACC fuse


Blinks SAE Code: P33B3

CONFIRMATION DRIVING PATTERN

CONFIRMATION AFTER TROUBLESHOOTING


HINT:
·

If the cable is disconnected from the battery terminal, stop and start control is prohibited until refresh charge is completed.

In this case, let the vehicle idle to complete the refresh charge. The refresh charge is complete when the Data List item "Status of Battery Charge Control" changes from "Refresh Charge Mode". (Usually, idling the engine for 5 to 60 minutes with the battery fluid temperature at 11°C (52°F) or higher, the refresh charge will be completed.)

·

If the GTS is not available and the Data List item "Status of Battery Charge Control" cannot be checked, charge the battery by idling the engine for approximately 5 to 60 minutes or driving the vehicle, and then drive the vehicle and check that stop and start control operates.

If the engine is started with the hood open, the system determines that a jump start has occurred. Therefore, make sure that the hood is closed before starting the engine and driving the vehicle.

·

After the refresh charge completes, turn the ignition switch off, wait for at least 30 seconds, and then start the engine again. If the vehicle enters refresh charge mode again while the engine is idling, the initial refresh charge did not properly complete, so wait for the refresh charge to complete.

·

Allow the engine to idle for 3 minutes after it is warmed up and check that the engine idle speed is within 50 rpm of the target idle speed.



a.

Clear the DTCs.

Powertrain > Stop and Start > Clear DTCs
50002 392

b.

Start the engine and warm it up.


c.

Drive the vehicle at 7 km/h (4.3 mph) or more.

CAUTION:

When performing Confirmation Driving Pattern, obey all speed limits and traffic laws.



d.

Depress the brake pedal and stop the vehicle.


e.

Keep the engine stopped by stop and start control for 1 second or more. (Keep the shift lever in D.)


f.

Release the brake pedal with the shift lever in D to start the engine.

HINT:

If the engine cranks slowly when the engine is restarted, it can be determined that the battery voltage is low.



g.

Check that DTCs are not output.

Powertrain > Stop and Start > Trouble Codes
50001 392



WIRING DIAGRAM

A514573E01
0.969,1.219 2.042,1.417 1.073,0.198 10 false BBC NO. 3 2.104,1.063 3.177,1.26 1.073,0.198 10 false BIN 2.094,1.844 3.167,2.042 1.073,0.198 10 false GND 1.865,0.948 2.938,1.146 1.073,0.198 10 false 11 1.917,1.719 2.99,1.917 1.073,0.198 10 false 6 2.042,2.365 3.115,2.563 1.073,0.198 10 false A100 0.906,2.719 1.979,2.948 1.073,0.229 10 false Battery 2.042,2.542 4.406,3.031 2.365,0.49 10 false External Backup Boost Converter (Eco Run Vehicle Converter Assembly) 5.938,2.542 7.083,3.094 1.146,0.552 10 false Engine Stop and Start ECU 3.219,1.844 4.292,2.042 1.073,0.198 10 false DON2 3.729,1.729 4.802,1.927 1.073,0.198 10 false 1 5.729,1.75 6.802,1.948 1.073,0.198 10 false 19 5.969,1.833 7.042,2.031 1.073,0.198 10 false DON2 5.917,2.354 6.99,2.552 1.073,0.198 10 false A106 3.302,1.073 4.375,1.271 1.073,0.198 10 false ACC 4.917,1.229 5.99,1.427 1.073,0.198 10 false ECU-ACC 3.708,0.958 4.781,1.156 1.073,0.198 10 false 3 0.729,1.802 1.802,2 1.073,0.198 10 false FL MAIN 4.531,1.073 4.844,1.271 0.313,0.198 10 false 4B 4.667,1.479 5.844,1.906 1.177,0.427 10 false Power Distribution Box Assembly 1.479,0.969 1.635,1.167 0.156,0.198 10 false 2 4.531,0.885 4.844,1.083 0.313,0.198 10 false 12 1.042,0.969 1.198,1.167 0.156,0.198 10 false 1

CAUTION / NOTICE / HINT

NOTICE:

Inspect the fuses for circuits related to this system before performing the following procedure.


HINT:
·

DTCs for the stop and start system are not cleared even if the malfunction has been repaired. After repairing the malfunction, be sure to clear the DTCs.

·

Using the GTS, read the Freeze Frame Data before troubleshooting. System condition information is recorded as Freeze Frame Data the moment a DTC is stored. This information can be useful when troubleshooting.

Click hereEngine / Hybrid System>STOP AND START>STOP AND START SYSTEM>FREEZE FRAME DATA



PROCEDURE

1.CONFIRM FREEZE FRAME DATA (STATE OF EXTERNAL BBC)
NOTICE:

Clearing the DTC will also clear the Freeze Frame Data, so before clearing be sure to record the Freeze Frame Data.


a.

Following the display on the GTS, check the Freeze Frame Data and read "State of External BBC" in the Freeze Frame Data when P33B300 was output.

Powertrain > Stop and Start > DTC(P33B300) > Freeze Frame Data
Tester Display
State of External BBC
50040 392 280 P33B300

Result:
Tester Display Proceed to
Duty Err A
Cycle Err
Low Vol B
Overvoltage
Overload C



A

B

2.CHECK FREEZE FRAME DATA

C

2.CHECK FREEZE FRAME DATA
a.

Using the GTS, read the values displayed in the Freeze Frame Data.

Powertrain > Stop and Start > DTC(P33B300) > Freeze Frame Data
Tester Display
Stop&Start Operating Permission (Minimum Voltage (Starter Solenoid Engagement))
50040 392 310 P33B300
Standard:
GTS Display Specified Condit
Stop&Start Operating Permission (Minimum Voltage (Starter Solenoid Engagement)) 8.7 V or higher



Result:
Proceed to
OK
NG



OK

3.CHECK CONNECTOR (EXTERNAL BACKUP BOOST CONVERTER (ECO RUN VEHICLE CONVERTER ASSEMBLY))

NG

CHARGE OR REPLACE BATTERY AFTER CHECKING BATTERY STATE

3.CHECK CONNECTOR (EXTERNAL BACKUP BOOST CONVERTER (ECO RUN VEHICLE CONVERTER ASSEMBLY))
a.

Check if the connector of the external backup boost converter (eco run vehicle converter assembly) is connected securely.

OK:

The connector is securely connected.



Result:
Proceed to
OK
NG



OK

4.CHECK HARNESS AND CONNECTOR (EXTERNAL BACKUP BOOST CONVERTER (ECO RUN VEHICLE CONVERTER ASSEMBLY))

NG

CONNECT CONNECTOR CORRECTLY

4.CHECK HARNESS AND CONNECTOR (EXTERNAL BACKUP BOOST CONVERTER (ECO RUN VEHICLE CONVERTER ASSEMBLY))
a.

Disconnect the external backup boost converter (eco run vehicle converter assembly) connector.


b.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition

Click Location & Routing(A100)Location & Routing

Click Connector(A100)Engine Compartment>Engine Room Main Wire / Transmission Wire>Eco-Run Vehicle Converter Assembly

A100-11 (BIN) - Body ground Always 9.5 to 14 V
A100-3 (ACC) - Body ground Ignition switch ACC 9.5 to 14 V



Result:
Proceed to
OK
NG



OK

5.CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - EXTERNAL BACKUP BOOST CONVERTER (ECO RUN VEHICLE CONVERTER ASSEMBLY))

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

5.CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - EXTERNAL BACKUP BOOST CONVERTER (ECO RUN VEHICLE CONVERTER ASSEMBLY))
a.

Disconnect the engine stop and start ECU connector.


b.

Disconnect the external backup boost converter (eco run vehicle converter assembly) connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition

Click Location & Routing(A106,A100)Location & Routing

Click Connector(A106)Instrument Panel>Engine Room Main Wire>Engine Stop and Start ECU

Click Connector(A100)Engine Compartment>Engine Room Main Wire / Transmission Wire>Eco-Run Vehicle Converter Assembly

A106-19 (DON2) - A100-1 (DON2) Always Below 1 Ω
A106-19 (DON2) - Body ground Always 10 kΩ or higher
A100-1 (DON2) - Body ground Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

6.CHECK HARNESS AND CONNECTOR (BBC NO. 3 FUSE - EXTERNAL BACKUP BOOST CONVERTER (ECO RUN VEHICLE CONVERTER ASSEMBLY))

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

6.CHECK HARNESS AND CONNECTOR (BBC NO. 3 FUSE - EXTERNAL BACKUP BOOST CONVERTER (ECO RUN VEHICLE CONVERTER ASSEMBLY))
a.

Disconnect the external backup boost converter (eco run vehicle converter assembly) connector.


b.

Remove the BBC NO. 3 fuse from the No. 1 engine room relay block and No. 1 junction block assembly.


c.

Disconnect the power distribution box assembly connector.


d.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition

Click Location & Routing(A100)Location & Routing

Click Connector(A100)Engine Compartment>Engine Room Main Wire / Transmission Wire>Eco-Run Vehicle Converter Assembly

A100-11 (BIN) - BBC NO. 3 fuse terminal 2 Always Below 1 Ω
A100-3 (ACC) - 4B-12 Always Below 1 Ω
A100-11 (BIN) - Body ground Always 10 kΩ or higher
BBC NO. 3 fuse terminal 2 - Body ground Always 10 kΩ or higher
A100-3 (ACC) - Body ground Always 10 kΩ or higher
4B-12 - Body ground Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR