RM38N0EC _51 Engine / Hybrid System _111791 M20C-FKS, M20D-FKS COOLING _0503631 RADIATOR A

M20C-FKS, M20D-FKS COOLING  RADIATOR  INSTALLATION  


PROCEDURE

Hide 16897A 1.INSTALL FILLER NECK

a.
A580549C01
1.021,0.479 1.177,0.479 1.177,0.479 1.583,0.979 false 0.844,0.375 1.156,0.573 0.313,0.198 10 false *a
*a Retainer
V113147

Install in this Direction
V113148

Press in this Direction


Align and connect the filler neck axis and the radiator assembly axis, and push on the retainer until it makes a "click" sound.


Hide 16535 2.INSTALL LOWER RADIATOR SUPPORT

a.

Install the 2 lower radiator supports to the radiator assembly.


Hide 16523A 3.INSTALL RADIATOR SUPPORT CUSHION

a.

Install the 2 radiator support cushions to the radiator assembly.


Hide 16400 4.INSTALL RADIATOR ASSEMBLY

a.

Engage the 2 guides.


b.

Engage the 2 claws to install the fan with motor assembly to the radiator assembly.

NOTICE:

Do not damage the radiator assembly when installing the fan with motor assembly.



c.

Install the radiator assembly with the fan with motor assembly to the vehicle body.

NOTICE:

Do not apply excessive force to the cooler condenser assembly or pipe when installing the radiator assembly with the fan with motor assembly.



d.

Engage the 2 guides.


e.

Engage the 2 claws to install the cooler condenser assembly to the radiator assembly.

NOTICE:

Make sure not to damage the cooler condenser assembly or radiator assembly when installing the cooler condenser assembly.



f.

Engage the 2 clamps to connect the wire harness to the fan with motor assembly.

A478284C01
4.667,0.74 4.865,0.5 4.865,0.5 4.99,0.5 false 5.042,0.417 5.354,0.573 0.313,0.156 10 false *a
*a Lock Lever - -



g.

Connect the cooling fan motor connector and push down the lock lever to engage the claw as shown in the illustration.

NOTICE:
·

When connecting the cooling fan motor connector, make sure that the connecting parts of the cooling fan motor connector are free of dirt, water or other foreign matter.

·

Be sure to securely connect the cooling fan motor connector.




Hide 16572D 5.CONNECT NO. 2 RADIATOR HOSE

a.

Connect the No. 2 radiator hose to the radiator assembly and slide the clip to secure it.

A478283C01
4.729,0.906 5.083,0.49 true 3.781,0.104 4.094,0.26 0.313,0.156 10 false *a 5.135,0.844 5.448,1 0.313,0.156 10 false *b 5.083,0.354 5.396,0.51 0.313,0.156 10 false *c 4.344,0.125 4.656,0.281 0.313,0.156 10 false *d 4.885,0.969 5.198,1.125 0.313,0.156 10 false *e 5.948,1.531 6.26,1.688 0.313,0.156 10 false *f 2.688,1.354 2.906,1.573 0.219,0.219 10 true A
*a View A *b 120° (Tabs of Clip Installation Area)
*c Paint Mark *d Upper Side of Vehicle
*e Right Side of Vehicle *f 2 to 5 mm (0.0787 to 0.197 in.)


NOTICE:
·

Make sure to slide the No. 2 radiator hose until it contacts the hose stopper of the radiator assembly.

·

Make sure that the tabs of the clip are within the area shown in the illustration.




b.

Engage the clamp to connect the No. 2 radiator hose to the fan with motor assembly.


Hide 16571C 6.CONNECT NO. 1 RADIATOR HOSE

a.

Connect the No. 1 radiator hose to the radiator assembly and slide the clip to secure it.

A478282C01
3.198,1.406 3.563,0.99 true 3.042,0.156 3.354,0.313 0.313,0.156 10 false *a 3.021,0.885 3.333,1.042 0.313,0.156 10 false *b 3.042,1.354 3.354,1.51 0.313,0.156 10 false *c 3.792,0.177 4.104,0.333 0.313,0.156 10 false *d 4.479,0.875 4.792,1.031 0.313,0.156 10 false *e 4.865,1.583 5.177,1.74 0.313,0.156 10 false *f 3.708,2.948 3.938,3.188 0.229,0.24 10 true A
*a View A *b 120° (Tabs of Clip Installation Area)
*c Paint Mark *d Upper Side of Vehicle
*e Right Side of Vehicle *f 2 to 5 mm (0.0787 to 0.197 in.)


NOTICE:
·

Make sure to slide the No. 1 radiator hose until it contacts the hose stopper of the radiator assembly.

·

Make sure that the tabs of the clip are within the area shown in the illustration.




b.

Engage the clamp to connect the No. 1 radiator hose to the fan with motor assembly.


Hide 16283D 7.CONNECT NO. 6 WATER BY-PASS HOSE

a.

Connect the No. 6 water by-pass hose to the radiator assembly.


Hide 16282F 8.CONNECT NO. 5 WATER BY-PASS HOSE

a.

Connect the No. 5 water by-pass hose to the radiator assembly and slide the clip to secure it.

A478281C01
4.333,0.927 4.49,0.75 true 3.656,0.094 3.969,0.25 0.313,0.156 10 false *a 4.854,0.885 5.167,1.042 0.313,0.156 10 false *b 4.5,0.604 4.813,0.76 0.313,0.156 10 false *c 4.115,0.115 4.427,0.271 0.313,0.156 10 false *d 4.615,0.99 4.927,1.146 0.313,0.156 10 false *e 5.896,1.479 6.208,1.635 0.313,0.156 10 false *f 2.635,0.604 2.865,0.792 0.229,0.188 10 true A
*a View A *b 120° (Tabs of Clip Installation Area)
*c Paint Mark *d Upper Side of Vehicle
*e Rear Side of Vehicle *f 2 to 5 mm (0.0787 to 0.197 in.)


NOTICE:
·

Make sure to slide the No. 5 water by-pass hose until it contacts the hose stopper of the radiator assembly.

·

Make sure that the tabs of the clip are within the area shown in the illustration.




Hide 53205 9.INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

a.

Install the upper radiator support sub-assembly with the 4 bolts.

Torque:
12.5 N*m (127 kgf*cm, 9 ft.*lbf)


b.

Engage the 3 clamps to connect the wire harness to the upper radiator support sub-assembly.


c.

Connect the 2 horn connectors.


Hide 53630 10.CONNECT HOOD LOCK CONTROL CABLE ASSEMBLY

a.

Engage the 2 clamps to connect the hood lock control cable assembly to the upper radiator support sub-assembly.


Hide 16595B 12.INSTALL NO. 1 RADIATOR AIR GUIDE LH

a.

Engage the guide and claw.


b.

Install the No. 1 radiator air guide LH with the clip.


Hide 16593B 13.INSTALL NO. 1 RADIATOR AIR GUIDE RH

a.

Engage the guide and claw.


b.

Install the No. 1 radiator air guide RH with the clip.


Hide 16681A 15.INSTALL UPPER RADIATOR AIR GUIDE PLATE

a.

Install the upper radiator air guide plate with the 3 clips.