RM38N0EC _52 Drivetrain _111807 DRIVE SHAFT / PROPELLER SHAFT _0525832 REAR DRIVE SHAFT ASSEMBLY(for GTMC Made) A

DRIVE SHAFT / PROPELLER SHAFT REAR DRIVE SHAFT ASSEMBLY(for GTMC Made) REASSEMBLY

CAUTION / NOTICE / HINT

HINT:

Use the same procedure for the RH side and LH side.

The following procedure is for the LH side.

Refer to the illustration to confirm the type of drive shaft assembly.

0.323,0.333 0.698,0.573 0.375,0.24 12 false *A 4.344,0.365 4.719,0.604 0.375,0.24 12 false *B

for Type A

for Type B

PROCEDURE

Hide Display 1.INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT (for Type A)

1.917,0.885 2.427,0.375 2.427,0.375 2.792,0.375 false 2.823,0.281 3.177,0.49 0.354,0.208 10 *a

*a	Protective Tape

Wrap the splines of the rear drive shaft outboard joint shaft assembly with protective tape to prevent the boot from being damaged.

1.115,1.719 1.115,1.427 false 1.656,1.74 1.656,1.479 false 2.438,1.719 2.438,1.458 false 2.979,1.75 2.979,1.229 false 1.063,1.781 1.375,1.938 0.313,0.156 10 false *1 1.604,1.792 1.917,1.948 0.313,0.156 10 false *2 2.396,1.781 2.708,1.938 0.313,0.156 10 false *3 2.948,1.792 3.26,1.948 0.313,0.156 10 false *4

*1	Rear Drive Shaft Outboard Joint Shaft Assembly
*2	Rear No. 2 Drive Shaft Outboard Joint Boot Clamp
*3	Rear Drive Shaft Outboard Joint Boot
*4	Rear Drive Shaft Outboard Joint Boot Clamp
	Outboard Joint Side
	Inboard Joint Side

Install new parts to the rear drive shaft outboard joint shaft assembly in the following order:

Rear No. 2 drive shaft outboard joint boot clamp

ii.

Rear drive shaft outboard joint boot

iii.

Rear drive shaft outboard joint boot clamp

Pack the joint portion of the rear drive shaft outboard joint shaft assembly and rear drive shaft outboard joint boot with grease.

Standard Grease Capacity:: 30 to 35 g (1.06 to 1.23 oz)

Install the rear drive shaft outboard joint boot to the rear drive shaft outboard joint shaft assembly groove.

NOTICE:: ·

Do not allow grease to adhere to the boot clamp track of the outboard joint boot.

·

Keep the inside of the outboard joint boot free of foreign matter.

Hide Display 2.INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT (for Type B)

1.917,0.885 2.427,0.375 2.427,0.375 2.792,0.375 false 2.823,0.281 3.177,0.49 0.354,0.208 10 *a

*a	Protective Tape

Wrap the splines of the rear drive shaft outboard joint shaft assembly with protective tape to prevent the boot from being damaged.

1.115,1.719 1.115,1.427 false 1.656,1.74 1.656,1.479 false 2.344,1.74 2.344,1.438 false 2.979,1.75 2.979,1.229 false 1.063,1.781 1.375,1.938 0.313,0.156 10 *1 1.604,1.792 1.917,1.948 0.313,0.156 10 *2 2.281,1.781 2.594,1.938 0.313,0.156 10 *3 2.948,1.792 3.26,1.948 0.313,0.156 10 *4

*1	Rear Drive Shaft Outboard Joint Shaft Assembly
*2	Rear No. 2 Drive Shaft Outboard Joint Boot Clamp
*3	Rear Drive Shaft Outboard Joint Boot
*4	Rear Drive Shaft Outboard Joint Boot Clamp
	Outboard Joint Side
	Inboard Joint Side

Install new parts to the rear drive shaft outboard joint shaft assembly in the following order:

Rear No. 2 drive shaft outboard joint boot clamp

ii.

Rear drive shaft outboard joint boot

iii.

Rear drive shaft outboard joint boot clamp

Pack the joint portion of the rear drive shaft outboard joint shaft assembly and rear drive shaft outboard joint boot with grease.

Standard Grease Capacity:: 70 to 80 g (2.47 to 2.82 oz)

Install the rear drive shaft outboard joint boot to the rear drive shaft outboard joint shaft assembly groove.

NOTICE:: ·

Do not allow grease to adhere to the boot clamp track of the outboard joint boot.

·

Keep the inside of the outboard joint boot free of foreign matter.

Hide Display 42346F 3.INSTALL REAR NO. 2 DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP (for Type A)

Secure the drive shaft in a vise between aluminum plates.

NOTICE:: Do not overtighten the vise.

Install the rear No. 2 drive shaft outboard joint boot clamp to the rear drive shaft outboard joint boot.

0.698,0.635 0.906,0.635 0.906,0.635 1.542,1.021 false 2.75,0.646 3.063,0.844 0.313,0.198 10 false *a 1.26,0.302 1.573,0.5 0.313,0.198 10 false *b 0.333,0.563 0.792,0.76 0.458,0.198 10 false SST

*a	Turn
*b	Hold

Place SST onto the rear No. 2 drive shaft outboard joint boot clamp, press it against the boot and slightly tighten SST.

SST: 09521-24010

Tighten SST so that the rear No. 2 drive shaft outboard joint boot clamp is pinched.

NOTICE:: Do not overtighten SST.

Remove SST.

2.115,1.031 2.74,1.885 2.74,1.885 2.917,1.885 true 2.979,1.802 3.427,2.042 0.448,0.24 10 false SST

Using SST, measure the clearance of the rear No. 2 drive shaft outboard joint boot clamp.

SST: 09240-00021

Clearance:: 2.8 to 3.6 mm (0.111 to 0.141 in.)

If the clearance is not as specified, retighten SST.

Hide Display 42346F 4.INSTALL REAR NO. 2 DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP (for Type B)

Secure the drive shaft in a vise between aluminum plates.

NOTICE:: Do not overtighten the vise.

Install the rear No. 2 drive shaft outboard joint boot clamp to the rear drive shaft outboard joint boot.

0.708,0.646 1.469,1.021 false 2.656,0.594 2.969,0.792 0.313,0.198 10 false *a 1.219,0.292 1.531,0.49 0.313,0.198 10 false *b 0.427,0.552 0.885,0.75 0.458,0.198 10 false SST

*a	Turn
*b	Hold

Place SST onto the rear No. 2 drive shaft outboard joint boot clamp, press it against the boot and slightly tighten SST.

SST: 09521-24010

Tighten SST so that the rear No. 2 drive shaft outboard joint boot clamp is pinched.

NOTICE:: Do not overtighten SST.

Remove SST.

2.031,1.031 2.698,1.844 false 2.646,1.865 3.094,2.104 0.448,0.24 10 SST

Using SST, measure the clearance of the rear No. 2 drive shaft outboard joint boot clamp.

SST: 09240-00021

Clearance:: 2.8 to 3.6 mm (0.111 to 0.141 in.)

If the clearance is not as specified, retighten SST.

Hide Display 42346D 5.INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP (for Type A)

Secure the drive shaft in a vise between aluminum plates.

NOTICE:: Do not overtighten the vise.

Install the rear drive shaft outboard joint boot clamp to the rear drive shaft outboard joint boot.

1.115,1.75 1.521,1.75 1.521,1.75 2,1.208 true 0.833,1.677 1.292,1.875 0.458,0.198 10 false SST 1.583,0.167 2.042,0.365 0.458,0.198 10 false *b 2.5,1.74 2.958,1.938 0.458,0.198 10 false *a

*a	Turn
*b	Hold

Place SST onto the rear drive shaft outboard joint boot clamp, press it against the boot and slightly tighten SST.

SST: 09521-24010

Tighten SST so that the rear drive shaft outboard joint boot clamp is pinched.

NOTICE:: Do not overtighten SST.

Remove SST.

1.896,1.365 2.604,1.365 true 2.719,1.281 3.177,1.479 0.458,0.198 10 false SST

Using SST, measure the clearance of the rear drive shaft outboard joint boot clamp.

SST: 09240-00021

Clearance:: 2.8 to 3.6 mm (0.111 to 0.141 in.)

If the clearance is not as specified, retighten SST.

Hide Display 42346D 6.INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP (for Type B)

Secure the drive shaft in a vise between aluminum plates.

NOTICE:: Do not overtighten the vise.

Install the rear drive shaft outboard joint boot clamp to the rear drive shaft outboard joint boot.

1.115,1.75 1.521,1.75 1.521,1.75 2,1.208 true 0.833,1.677 1.292,1.875 0.458,0.198 10 false SST 1.448,0.115 1.906,0.313 0.458,0.198 10 false *b 2.25,1.781 2.708,1.979 0.458,0.198 10 false *a

*a	Turn
*b	Hold

Place SST onto the rear drive shaft outboard joint boot clamp, press it against the boot and slightly tighten SST.

SST: 09521-24010

Tighten SST so that the rear drive shaft outboard joint boot clamp is pinched.

NOTICE:: Do not overtighten SST.

Remove SST.

1.656,1.5 2.365,1.5 true 2.438,1.417 2.896,1.615 0.458,0.198 10 false SST

Using SST, measure the clearance of the rear drive shaft outboard joint boot clamp.

SST: 09240-00021

Clearance:: 2.8 to 3.6 mm (0.111 to 0.141 in.)

If the clearance is not as specified, retighten SST.

Hide Display 42360D 7.INSTALL REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY

0.688,1.875 0.688,1.333 false 1.698,1.854 1.698,1.615 false 2.49,1.875 2.49,1.667 false 2.927,1.885 2.927,1.25 false 0.625,1.896 0.938,2.052 0.313,0.156 10 *1 1.635,1.896 1.948,2.052 0.313,0.156 10 *2 2.417,1.906 2.729,2.063 0.313,0.156 10 *3 2.875,1.896 3.188,2.052 0.313,0.156 10 *a

*1	Rear Drive Shaft Inboard Joint Boot Clamp
*2	Rear Drive Shaft Inboard Joint Boot
*3	Rear No. 2 Drive Shaft Inboard Joint Boot Clamp
*a	Protective Tape
	Outboard Joint Side
	Inboard Joint Side

Install new parts to the rear drive shaft outboard joint shaft assembly in the following order:

Rear drive shaft inboard joint boot clamp

ii.

Rear drive shaft inboard joint boot

iii.

Rear No. 2 drive shaft inboard joint boot clamp

Secure the drive shaft in a vise between aluminum plates.

NOTICE:: Do not overtighten the vise.

Remove the protective tape.

1.542,1.615 2.354,1.781 2.354,1.781 2.073,1.281 false 2.396,1.719 2.594,1.885 0.198,0.167 10 *a

Matchmark

Align the matchmarks and install the tripod joint to the rear drive shaft outboard joint shaft assembly.

NOTICE:: Face the serrated side of the tripod joint outward and install it to the outboard joint end.

Using a brass bar and a hammer, install the tripod joint to the rear drive shaft outboard joint shaft assembly.

NOTICE:: ·

Do not tap the rollers.

·

Keep the tripod joint free of foreign matter.

·

Be sure to install the tripod joint in the correct direction.

Using a snap ring expander, install a new shaft snap ring to the rear drive shaft outboard joint shaft assembly.

Pack the rear drive shaft inboard joint assembly and rear drive shaft inboard joint boot with grease.

Standard Grease Capacity:: 114 to 124 g (4.03 to 4.37 oz)

1.823,0.781 0.792,0.458 0.792,0.458 1.375,1.229 false 0.594,0.375 0.854,0.542 0.26,0.167 10 *a

Matchmark

Align the matchmarks and install the rear drive shaft inboard joint assembly to the rear drive shaft outboard joint shaft assembly.

Hide Display 8.INSTALL REAR DRIVE SHAFT INBOARD JOINT BOOT (for Type A)

Install the rear drive shaft inboard joint boot to the rear drive shaft inboard joint assembly.

1.573,1.688 1.802,1.865 0.229,0.177 10 false A

Check whether the drive shaft dimension (A) is within specification.

Dimension (A)(for M20C-FKS):

for LH Side	754.35 mm (2.47 ft.)
for RH Side	754.35 mm (2.47 ft.)

Dimension (A)(for A25D-FXS):

for LH Side	718.45 mm (2.36 ft.)
for RH Side	790.45 mm (2.59 ft.)

Hide Display 9.INSTALL REAR DRIVE SHAFT INBOARD JOINT BOOT (for Type B)

Install the rear drive shaft inboard joint boot to the rear drive shaft inboard joint assembly.

1.573,1.688 1.802,1.865 0.229,0.177 10 false A

Check whether the drive shaft dimension (A) is within specification.

Dimension (A)(for M20C-FKS):

for LH Side	754.35 mm (2.47 ft.)
for RH Side	754.35 mm (2.47 ft.)

Dimension (A)(for A25D-FXS):

for LH Side	718.45 mm (2.36 ft.)
for RH Side	790.45 mm (2.59 ft.)

Hide Display 42347F 10.INSTALL REAR NO. 2 DRIVE SHAFT INBOARD JOINT BOOT CLAMP

Secure the drive shaft in a vise between aluminum plates.

NOTICE:: Do not overtighten the vise.

0.438,0.719 0.927,0.792 0.927,0.792 1.396,0.646 false 0.865,0.802 1.177,1 0.313,0.198 10 false *a

Claw

Using needle-nose pliers, engage each claw to install the rear No. 2 drive shaft inboard joint boot clamp as shown in the illustration.

Hide Display 42347D 11.INSTALL REAR DRIVE SHAFT INBOARD JOINT BOOT CLAMP

HINT:: Perform the same procedure as for the rear No. 2 drive shaft inboard joint boot clamp.

Hide Display 42340B 12.INSPECT REAR DRIVE SHAFT ASSEMBLY

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