DRIVE SHAFT / PROPELLER SHAFT  FRONT DRIVE SHAFT ASSEMBLY  INSTALLATION  

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*a	Cross Section of Front Drive Shaft Oil Seal LH
	MP Grease
	Toyota Genuine Oil Seal Side Lip Grease

Coat the lip of the front drive shaft oil seal LH with MP grease and Toyota genuine oil seal side lip grease as shown in the illustration.

HINT:

Apply a light coat of MP grease and Toyota genuine oil seal side lip grease to the entire circumference of the front drive shaft oil seal LH.

Align the inboard joint splines, and using a brass bar and a hammer, install the front drive shaft assembly LH.

NOTICE:

·

Face the end gap of the front drive shaft hole snap ring LH downward.

·

Do not damage the front drive shaft oil seal LH.

·

Do not damage the front axle inboard joint boot.

·

Do not damage the front drive shaft dust cover LH.

·

Make sure to center the front drive shaft assembly LH during installation to prevent damage to the front drive shaft hole snap ring LH.

HINT:

Confirm whether the drive shaft is securely driven in by checking the reaction force and sound.

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*a	Cross Section of Front Drive Shaft Oil Seal RH
	MP Grease
	Toyota Genuine Oil Seal Side Lip Grease

Coat the lip of the front drive shaft oil seal RH with MP grease and Toyota genuine oil seal side lip grease as shown in the illustration.

HINT:

Apply a light coat of MP grease and Toyota genuine oil seal side lip grease to the entire circumference of the front drive shaft oil seal RH.

Install the front drive shaft assembly RH with the 2 bolts.

Torque:

50.5 N*m (515 kgf*cm, 37 ft.*lbf)

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*a	Cross Section of Transfer Case Oil Seal RH
	MP Grease
	Toyota Genuine Oil Seal Side Lip Grease

Coat the lip of the transfer case oil seal RH with MP grease and Toyota genuine oil seal side lip grease as shown in the illustration.

HINT:

Apply a light coat of MP grease and Toyota genuine oil seal side lip grease to the entire circumference of the transfer case oil seal RH.

Install the drive shaft bearing bracket hole snap ring and a new No. 1 drive shaft bearing bracket setting bolt.

Torque:

32.4 N*m (330 kgf*cm, 24 ft.*lbf)

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Toyota Body Grease W

Apply 0.1 to 0.3 g (0.00353 to 0.0105 oz) of Toyota Body Grease W to each of the 4 areas shown in the illustration.

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*a

Matchmark

Align the matchmarks and install the front drive shaft assembly to the front axle assembly.

NOTICE:

·

Do not damage the front disc brake dust cover.

·

Do not damage the front axle outboard joint boot.

·

Check that there is no foreign matter on the deflector or contact surfaces.

·

Do not push the front axle assembly towards the outside of the vehicle any further than necessary.

·

Do not damage the deflector.

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Hook

Engage the 2 hooks to install the front speed sensor clamp bracket.

NOTICE:

Do not twist the front speed sensor when installing it.

Install the front speed sensor and front flexible hose to the front shock absorber assembly with the bolt.

Torque:

29 N*m (296 kgf*cm, 21 ft.*lbf)

NOTICE:

Do not twist the front flexible hose when installing it.

Install the front speed sensor to the steering knuckle with the bolt.

Torque:

8.5 N*m (87 kgf*cm, 75 in.*lbf)

NOTICE:

·

Prevent foreign matter from attaching to the front speed sensor tip.

·

Firmly insert the front speed sensor body into the steering knuckle before tightening the bolt.

·

After installing the front speed sensor to the steering knuckle, make sure that there is no clearance between the front speed sensor stay and steering knuckle. Also make sure that no foreign matter is stuck between the parts.

·

Do not twist the front speed sensor when installing it.

Using a 30 mm deep socket wrench, install the front axle shaft nut.

Torque:

294 N*m (2998 kgf*cm, 217 ft.*lbf)

HINT:

Depress the brake pedal to prevent the drive shaft from rotating.