RM38N0EC _51 Engine / Hybrid System _111791 M20C-FKS, M20D-FKS COOLING _0503627 WATER PUMP A

M20C-FKS, M20D-FKS COOLING  WATER PUMP  INSTALLATION  


CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

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PROCEDURE

Hide 16032 1.INSTALL ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING)

a.

Using an E8 "TORX" socket wrench, install the stud bolt.

Torque:
9.8 N*m (100 kgf*cm, 87 in.*lbf)


b.

Install a new gasket to the engine water pump assembly (water inlet housing).

HINT:

Be sure to clean the contact surfaces.



c.

Install a new gasket to the water inlet with thermostat sub-assembly.

HINT:

Be sure to clean the contact surfaces.



d.

Using an 8 mm socket wrench, install the water inlet with thermostat sub-assembly with the 2 bolts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


e.

Install the engine water pump assembly (water inlet housing) to the cylinder block assembly with the 4 bolts.

Torque:
43 N*m (438 kgf*cm, 32 ft.*lbf)


f.

Using an 8 mm socket wrench, connect the sensor wire to the engine water pump assembly (water inlet housing) with the bolt.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


g.

Connect the engine water pump assembly (water inlet housing) connector.


h.

Connect the sensor wire connector.


i.

Connect the No. 7 water by-pass hose to the water inlet with thermostat sub-assembly and slide the clip to secure it.

A481100C01
1.417,0.469 1.729,0.625 0.313,0.156 10 false *a 1.542,1.104 1.854,1.26 0.313,0.156 10 false *b 1.688,1.729 2,1.885 0.313,0.156 10 false *c 6.24,1.344 6.448,1.51 0.208,0.167 10 true A 1.479,1.292 1.719,1.469 0.24,0.177 10 false *e 2.281,0.698 2.531,0.906 0.25,0.208 10 false *d 0.646,1.99 0.906,2.208 0.26,0.219 10 false *f
*a View A *b 15°
*c 90° *d Upper Side of Vehicle
*e Front Side of Vehicle *f 1 to 7 mm (0.0394 to 0.276 in.)


NOTICE:

Make sure that the tabs of the clip are within the area shown in the illustration.



j.

Connect the water inlet with thermostat sub-assembly connector.