RM38N0EC _54 Brake _111814 BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS _0503031 ELECTRONICALLY CONTROLLED BRAKE SYSTEM(for Gasoline Model) C

BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS  ELECTRONICALLY CONTROLLED BRAKE SYSTEM(for Gasoline Model)  C13807E  Stop Lamp Relay Actuator Stuck On  


DESCRIPTION

When any of the following conditions are met, the skid control ECU (brake actuator assembly) sets the drive output (STPO) ON which operates the stop light control relay (stop light switch assembly) and turns on the stop lights.

Illumination Conditions:
·

Pre-collision brake is operating.

·

The dynamic radar cruise control system is operating and is applying the brakes.

·

Secondary collision brake is operating.

·

Brake hold is operating.

·

The parking brake is engaged while the vehicle is being driven.


DTC No. Detection Item DTC Detection Condition Trouble Area DTC Output from Priority
C13807E Stop Lamp Relay Actuator Stuck On When the voltage at the +BS terminal is between 10 V or more and the stop light control relay (stop light switch assembly) drive output (STPO) is off, the signal at the STP2 terminal is different from the input signal at the STP terminal for 5 seconds or more.
·

Wire harness or connector

·

Stop light switch assembly

·

Skid control ECU (brake actuator assembly)

·

Rear combination light assembly LH

·

Rear combination light assembly RH

·

Center stop light assembly


Brake/EPB B

WIRING DIAGRAM

C401668E54
2.479,0.823 3.406,1.042 0.927,0.219 10 false to Each ECU 4.917,2.542 5.354,2.74 0.438,0.198 10 false STP 4.896,3.448 5.479,3.615 0.583,0.167 10 false STPO 4.917,4.438 5.417,4.719 0.5,0.281 10 false STP2 1.74,4.438 2.51,4.635 0.771,0.198 10 false GND 2.969,4.438 3.74,4.635 0.771,0.198 10 false OUT 2.958,3.438 3.479,3.635 0.521,0.198 10 false ACC 3.146,2.531 3.417,2.781 0.271,0.25 10 false L 1.26,6.344 2.031,6.542 0.771,0.198 10 false L15 1.271,6.5 3.708,6.833 2.438,0.333 10 false Rear Combination Light Assembly LH 1.26,7.875 2.031,8.073 0.771,0.198 10 false K15 4.802,7.875 5.573,8.073 0.771,0.198 10 false g1 4.729,5.177 5.25,5.375 0.521,0.198 10 false A40 4.719,5.323 6.26,5.875 1.542,0.552 10 false Skid Control ECU (Brake Actuator Assembly) 1.656,4.833 2.156,5.083 0.5,0.25 10 false A43 1.635,5 3.75,5.365 2.115,0.365 10 false Stop Light Switch Assembly 1.115,1.583 2.135,1.854 1.021,0.271 10 false from Battery 0.969,2.906 1.49,3.188 0.521,0.281 10 false STOP 1.75,2.865 2.021,3.115 0.271,0.25 10 false B 1.563,2.646 1.833,2.896 0.271,0.25 10 false 7 1.552,4.219 1.802,4.469 0.25,0.25 10 false 2 3.344,2.313 3.594,2.563 0.25,0.25 10 false 3 3.344,3.219 3.594,3.469 0.25,0.25 10 false 4 3.333,4.219 3.583,4.469 0.25,0.25 10 false 1 4.688,2.302 4.938,2.552 0.25,0.25 10 false 41 4.677,3.219 4.927,3.469 0.25,0.25 10 false 33 4.677,4.219 4.927,4.469 0.25,0.25 10 false 43 2.948,5.875 3.365,6.125 0.417,0.25 10 false 2 1.583,5.833 1.917,6.083 0.333,0.25 10 false 3 1.625,7.354 1.875,7.604 0.25,0.25 10 false 3 2.958,7.354 3.208,7.604 0.25,0.25 10 false 2 4.969,7.354 5.219,7.604 0.25,0.25 10 false 2 6.302,7.354 6.552,7.604 0.25,0.25 10 false 1 1.26,8.031 3.729,8.365 2.469,0.333 10 false Rear Combination Light Assembly RH 4.792,8.021 6.854,8.448 2.063,0.427 10 false Center Stop Light Assembly 1.833,6.104 2.167,6.354 0.333,0.25 10 false E 2.594,7.573 3.031,7.771 0.438,0.198 10 false STP 2.583,6.104 3.021,6.302 0.438,0.198 10 false STP 1.833,7.573 2.167,7.823 0.333,0.25 10 false E 6.104,7.573 6.438,7.823 0.333,0.25 10 false E 5.167,7.573 5.5,7.823 0.333,0.25 10 false STP 2.177,6.125 2.615,6.323 0.438,0.198 10 false Stop 2.167,7.604 2.604,7.802 0.438,0.198 10 false Stop

CAUTION / NOTICE / HINT

NOTICE:

Inspect the fuses for circuits related to this system before performing the following procedure.


PROCEDURE

1.CHECK DTC
a.

Check the details of the DTCs.

Chassis > Brake/EPB > Trouble Codes
50001 435
HINT:

When DTC P057111, P057112 and/or P057113 are output together with DTC C13807E, inspect and repair the trouble areas indicated by DTC P057111, P057112 and/or P057113 first.



Result:
Result Proceed to
P057111, P057112, P057113 or C13807E is output A
C13807E is output B



A

REPAIR CIRCUITS INDICATED BY OUTPUT DTCS

B

2.CHECK STOP LIGHT ILLUMINATION STATUS
2.CHECK STOP LIGHT ILLUMINATION STATUS
a.

With the brake pedal released, check the illumination status of the brake lights.


Result:
Result Proceed to
The stop lights are illuminated. A
The stop lights are not illuminated. B



A

3.CHECK HARNESS AND CONNECTOR (STOP LIGHT CONTROL RELAY CIRCUIT)

B

8.CHECK STOP LIGHT OPERATION
3.CHECK HARNESS AND CONNECTOR (STOP LIGHT CONTROL RELAY CIRCUIT)
a.
C440416C06
0.448,0.448 0.781,0.698 0.333,0.25 2.083,1.667 1.729,1.031 true 0.188,0.177 0.5,0.333 0.313,0.156 10 false *a 0.51,0.5 0.969,0.698 0.458,0.198 10 false A43 2.021,1.708 2.479,1.906 0.458,0.198 10 false ACC
*a Component with harness connected
(Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition

Click Location & Routing(A43)Location & Routing

Click Connector(A43)Instrument Panel>Engine Room Main Wire>Stop Light Switch Assembly

A43-4 (ACC) - Body ground Always 11 to 14 V



Result:
Proceed to
OK
NG



OK

4.CHECK STOP LIGHT ILLUMINATION STATUS

NG

6.CHECK HARNESS AND CONNECTOR (STOP LIGHT CONTROL RELAY CIRCUIT)
4.CHECK STOP LIGHT ILLUMINATION STATUS

Procedure1

a.

Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



Pre-procedure1

b.

Disconnect the A43 stop light switch assembly connector.


Procedure2

c.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



Procedure3

d.

Check the illumination status of the brake lights.

Result:
Result Proceed to
The stop lights are illuminated. A
The stop lights are not illuminated. B



Post-procedure1

e.

None



A

5.CHECK STOP LIGHT ILLUMINATION STATUS

B

5.CHECK STOP LIGHT ILLUMINATION STATUS

Procedure1

a.

Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



Pre-procedure1

b.

Disconnect the A40 skid control ECU (brake actuator assembly) connector.


c.

Disconnect the A43 stop light switch assembly connector.


Procedure2

d.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



Procedure3

e.

Check the illumination status of the brake lights.

Result:
Result Proceed to
The stop lights are illuminated. A
The stop lights are not illuminated. B



Post-procedure1

f.

None



A

REPAIR OR REPLACE HARNESS OR CONNECTOR (STOP LIGHT CIRCUIT)

B

6.CHECK HARNESS AND CONNECTOR (STOP LIGHT CONTROL RELAY CIRCUIT)

Procedure1

a.

Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



Pre-procedure1

b.

Disconnect the A40 skid control ECU (brake actuator assembly) connector.


Procedure2

c.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



Procedure3

d.
C440416C06
0.448,0.448 0.781,0.698 0.333,0.25 2.083,1.667 1.729,1.031 true 0.188,0.177 0.5,0.333 0.313,0.156 10 false *a 0.51,0.5 0.969,0.698 0.458,0.198 10 false A43 2.021,1.708 2.479,1.906 0.458,0.198 10 false ACC
*a Component with harness connected
(Stop Light Switch Assembly)


Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition

Click Location & Routing(A43)Location & Routing

Click Connector(A43)Instrument Panel>Engine Room Main Wire>Stop Light Switch Assembly

A43-4 (ACC) - Body ground Always 11 to 14 V


Result:
Proceed to
OK
NG



Post-procedure1

e.

None



OK

NG

7.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - BRAKE ACTUATOR ASSEMBLY)
7.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - BRAKE ACTUATOR ASSEMBLY)

Procedure1

a.

Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



Pre-procedure1

b.

Disconnect the A43 stop right switch assembly connector.


c.

Disconnect the A40 skid control ECU (brake actuator assembly) connector.


Procedure2

d.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



Procedure3

e.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition

Click Location & Routing(A43,A40)Location & Routing

Click Connector(A43)Instrument Panel>Engine Room Main Wire>Stop Light Switch Assembly

Click Connector(A40)Engine Compartment>Engine Room Main Wire / Transmission Wire>Brake Actuator Assembly

A43-4 (ACC) or A40-33 (STPO) - Body ground and other terminals Always 10 kΩ or higher


Result:
Proceed to
OK
NG



Post-procedure1

f.

None



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

8.CHECK STOP LIGHT OPERATION
a.

Check that the stop lights come on when the brake pedal is depressed.

OK:

The stop lights illuminate.



Result:
Proceed to
OK
NG



OK

9.CHECK HARNESS AND CONNECTOR (STOP LIGHT SIGNAL INPUT CIRCUIT)

NG

10.CHECK STOP LIGHT OPERATION
9.CHECK HARNESS AND CONNECTOR (STOP LIGHT SIGNAL INPUT CIRCUIT)

Procedure1

a.

Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



Pre-procedure1

b.

Disconnect the A40 skid control ECU (brake actuator assembly) connector.


Procedure2

c.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



Procedure3

d.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition

Click Location & Routing(A40)Location & Routing

Click Connector(A40)Engine Compartment>Engine Room Main Wire / Transmission Wire>Brake Actuator Assembly

A40-43 (STP2) - Body ground Brake pedal depressed 11 to 14 V


Result:
Proceed to
OK
NG



Post-procedure1

e.

None



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

10.CHECK STOP LIGHT OPERATION

Procedure1

a.

Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



Pre-procedure1

b.

Disconnect the A40 skid control ECU (brake actuator assembly) connector.


Procedure2

c.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



Procedure3

d.

Check that the stop lights come on when the brake pedal is depressed.

OK:

The stop lights illuminate.


Result:
Proceed to
OK
NG



Post-procedure1

e.

None



OK

NG

11.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY LH)
11.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY LH)

Procedure1

a.

Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



Pre-procedure1

b.

Disconnect the A40 skid control ECU (brake actuator assembly) connector.


c.

Disconnect the L15 rear combination light assembly LH connector.


Procedure2

d.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



Procedure3

e.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition

Click Location & Routing(L15)Location & Routing

Click Connector(L15)Body>No. 2 Floor Wire>Rear Combination Light Assembly LH

L15-2 (STP) - Body ground Brake pedal depressed 11 to 14 V


Result:
Proceed to
OK
NG



Post-procedure1

f.

None



OK

GO TO LIGHTING SYSTEM (REAR COMBINATION LIGHT ASSEMBLY LH (STOP LIGHT CIRCUIT))

NG

12.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY RH)
12.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY RH)

Procedure1

a.

Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



Pre-procedure1

b.

Disconnect the A40 skid control ECU (brake actuator assembly) connector.


c.

Disconnect the L15 rear combination light assembly LH connector.


d.

Disconnect the K15 rear combination light assembly RH connector.


Procedure2

e.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



Procedure3

f.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition

Click Location & Routing(K15)Location & Routing

Click Connector(K15)Body>Floor Wire>Rear Combination Light Assembly RH

K15-2 (STP) - Body ground Brake pedal depressed 11 to 14 V


Result:
Proceed to
OK
NG



Post-procedure1

g.

None



OK

GO TO LIGHTING SYSTEM (REAR COMBINATION LIGHT ASSEMBLY RH (STOP LIGHT CIRCUIT))

NG

13.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - CENTER STOP LIGHT ASSEMBLY)
13.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - CENTER STOP LIGHT ASSEMBLY)

Procedure1

a.

Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



Pre-procedure1

b.

Disconnect the A40 skid control ECU (brake actuator assembly) connector.


c.

Disconnect the L15 rear combination light assembly LH connector.


d.

Disconnect the K15 rear combination light assembly RH connector.


e.

Disconnect the g1 center stop light assembly connector.


Procedure2

f.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



Procedure3

g.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition

Click Location & Routing(g1)Location & Routing

Click Connector(g1)Body>Cord Assembly>Center Stop Light Assembly

g1-2 (STP) - Body ground Brake pedal depressed 11 to 14 V


Result:
Proceed to
OK
NG



Post-procedure1

h.

None



OK

GO TO LIGHTING SYSTEM (CENTER STOP LIGHT ASSEMBLY (STOP LIGHT CIRCUIT))

NG

14.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY LH)
14.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY LH)

Procedure1

a.

Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



Pre-procedure1

b.

Disconnect the A40 skid control ECU (brake actuator assembly) connector.


c.

Disconnect the L15 rear combination light assembly LH connector.


d.

Disconnect the K15 rear combination light assembly RH connector.


e.

Disconnect the g1 center stop light assembly connector.


f.

Disconnect the A43 stop light switch assembly connector.


Procedure2

g.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



Procedure3

h.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition

Click Location & Routing(A43,L15)Location & Routing

Click Connector(A43)Instrument Panel>Engine Room Main Wire>Stop Light Switch Assembly

Click Connector(L15)Body>No. 2 Floor Wire>Rear Combination Light Assembly LH

A43-1 (OUT) - L15-2 (STP) Always Below 1 Ω
A43-1 (OUT) or L15-2 (STP) - Body ground Always 10 kΩ or higher


Result:
Proceed to
OK
NG



Post-procedure1

i.

None



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR