RM38N0EC _53 Suspension _111812 TIRE PRESSURE MONITORING _0502518 TIRE PRESSURE WARNING VALVE A

TIRE PRESSURE MONITORING  TIRE PRESSURE WARNING VALVE  INSTALLATION  


CAUTION / NOTICE / HINT

NOTICE:
·

Always use a new bolt, grommet, tubeless tire valve and valve core when installing the tire pressure warning valve and transmitter.

·

Check that the washer and nut are not damaged, and replace them if necessary.

·

Make sure not to damage the urethane covered backside of the tire pressure warning valve and transmitter (the surface opposite to the side with the ID code) with anything sharp.

·

Write down the ID number before installation.

·

Check that there is no oil, water or lubricant around the rim hole, tire pressure warning valve and transmitter, washer and nut. Failing to do so may result in improper installation.

·

Use only a specified tire valve cap. If an unspecified tire valve cap is used, it may seize to the tire pressure warning valve and transmitter.



PROCEDURE

Hide 42607 1.INSTALL TIRE PRESSURE WARNING VALVE AND TRANSMITTER

a.

Using a T10 "TORX" socket wrench, install the tire pressure monitor sensor to the new tubeless tire valve with a new bolt.

Torque:
1.2 N*m (12 kgf*cm, 11 in.*lbf)


b.

Install a new grommet to the tire pressure warning valve and transmitter.

NOTICE:

A new tire pressure warning valve and transmitter comes with a grommet installed. Make sure not to install an extra grommet.



c.
C411112C01
1.208,1.771 1.781,1.771 true 2.615,0.927 2.615,1.458 true 1.833,1.677 2.146,1.875 0.313,0.198 10 false *a 2.552,1.479 2.865,1.677 0.313,0.198 10 false *b
*a Printed Surface
*b 7-digit Transmitter ID Number


Write down the 7-digit transmitter ID number shown in the illustration.


d.
C411113C01
0.552,0.292 0.708,0.292 0.708,0.292 1.323,0.698 false 2.448,0.313 2.865,0.313 false 1.625,0.271 1.781,0.271 1.781,0.271 1.938,0.823 false 1.365,1.865 1.521,1.865 1.521,1.865 1.958,1.271 true 2.333,1.833 2.333,1.417 false 0.375,0.208 0.688,0.406 0.313,0.198 10 false *1 2.26,0.219 2.573,0.417 0.313,0.198 10 false *a 1.198,1.771 1.51,1.969 0.313,0.198 10 false *3 1.458,0.188 1.771,0.385 0.313,0.198 10 false *2 2.271,1.854 2.583,2.052 0.313,0.198 10 false *4
*1 Tire Pressure Warning Valve and Transmitter
*2 Grommet
*3 Washer
*4 Nut
*a Rim


Insert the tire pressure warning valve and transmitter with grommet from the inside of the rim.

NOTICE:
·

Make sure that the tire pressure warning valve and transmitter is installed so that the printed surface can be seen. If the tire pressure warning valve and transmitter is installed upside down, it may be damaged or fail to transmit signals when driving at high speeds.

·

Check that there is no deformation or damage to the tire pressure warning valve and transmitter.

·

Check that there is no foreign matter on the grommet and around the rim hole.




e.

Install the washer to the tire pressure warning valve and transmitter from the outside of the rim, and using an 11 mm deep socket wrench, tighten the nut.

Torque:
4.0 N*m (41 kgf*cm, 35 in.*lbf)

NOTICE:
·

No further tightening is required once the nut is tightened to the specified torque.

·

Check that there is no foreign matter on the grommet, washer and nut.




f.
C277191C02
2.667,1.667 2.25,1.667 2.25,1.667 2.083,1.5 false 1.74,0.729 2.083,0.417 2.083,0.417 2.417,0.417 false 1.76,2.688 2.083,2.333 2.083,2.333 2.417,2.333 false 2.073,2.938 2.25,2.75 2.25,2.75 2.667,2.75 false 2.688,1.594 3,1.75 0.313,0.156 10 false *c 2.438,0.344 2.75,0.5 0.313,0.156 10 false *a 1.333,1.75 1.552,1.927 0.219,0.177 10 false *b 2.688,2.677 3,2.833 0.313,0.156 10 false *c 2.438,2.25 2.75,2.406 0.313,0.156 10 false *a 2,3.677 2.313,3.833 0.313,0.156 10 false *b
*a Mount Tool of the Mounting Machine
*b 60°
*c Rim
V100135

Rim Rotating Direction
V100144

Area for Tire Pressure Warning Valve and Transmitter


Set the tire and disc wheel onto the mounting machine as shown in the illustration.

NOTICE:
·

Position the main body of the tire pressure warning valve and transmitter in the area shown in the illustration.

·

If the tire pressure warning valve and transmitter is positioned outside this area, it will interfere with the tire bead and may be damaged.




g.

Apply a sufficient coat of soapy water or equivalent to the tire bead and rim.

NOTICE:

Do not apply soapy water or equivalent directly to the tire pressure warning valve and transmitter.



h.

Using a mounting machine, install the tire to the disc wheel.

NOTICE:
·

Make sure that the tire bead and mount tool do not interfere with the tire pressure warning valve and transmitter.

·

Make sure that the tire pressure warning valve and transmitter is not clamped by the bead and rim.




i.

Install a new valve core.


j.

Inflate the tire to the specified tire inflation pressure.

Click hereGeneral>MAINTENANCE>TIRE AND WHEEL>INSPECTION


k.

After the tire is inflated, the nut may be loose. Using an 11 mm deep socket wrench, retighten the nut to the specified torque.

Torque:
4.0 N*m (41 kgf*cm, 35 in.*lbf)

NOTICE:

No further tightening is required once the nut is tightened to the specified torque.



l.

Check the surroundings of the tire pressure warning valve and transmitter for air leaks with soapy water or equivalent.

i.

If air is leaking from the valve core, press the valve core several times to remove foreign matter. Replace the valve core as necessary.


ii.

If air is leaking from around the tire pressure warning valve and transmitter, check if the grommet, washer and nut are not deformed, damaged or contaminated with foreign matter. Replace the grommet, washer or nut as necessary.



m.

Install the tire valve cap.