RM38N0EC _54 Brake _111814 BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS _0500725 BRAKE PEDAL STROKE SENSOR A

BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS  BRAKE PEDAL STROKE SENSOR  INSTALLATION  


PROCEDURE

Hide 89510D 2.INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

NOTICE:
·

Do not drop the brake pedal stroke sensor assembly.

·

If the brake pedal stroke sensor assembly has been dropped, replace the brake pedal stroke sensor assembly with a new one.



a.

When installing a new brake pedal stroke sensor assembly:

NOTICE:

Do not break the brake pedal stroke sensor assembly lever set pin before installing the brake pedal stroke sensor assembly with the 2 nuts.


i.
C438326C01
2.75,0.25 2.5,0.25 2.5,0.25 2.417,0.625 true 2.792,0.927 2.542,0.76 true 1.052,0.615 0.771,0.406 true 2.771,0.156 2.99,0.344 0.219,0.188 10 true *a 2.823,0.844 3.021,1.042 0.198,0.198 10 true *b 0.604,0.313 0.802,0.531 0.198,0.219 10 true *c
*a Brake Pedal Stroke Sensor Assembly Lever
*b Brake Pedal Groove
*c Brake Pedal Stroke Sensor Assembly Lever Set Pin


Install a new brake pedal stroke sensor assembly to the brake pedal support assembly with the 2 nuts.

Torque:
8.5 N*m (87 kgf*cm, 75 in.*lbf)

NOTICE:
·

Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.

·

Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

·

Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.




ii.

Connect the connector.


iii.

Firmly depress the brake pedal to break the brake pedal stroke sensor assembly lever set pin.


iv.

Remove the broken lever set pin.



b.

When reusing the brake pedal stroke sensor assembly:

i.
C438327C01
2.823,0.24 2.406,0.24 2.406,0.24 2.406,0.604 true 2.875,0.969 2.552,0.76 true 2.844,0.156 3.073,0.344 0.229,0.188 10 true *a 2.896,0.896 3.104,1.073 0.208,0.177 10 true *b
*a Brake Pedal Stroke Sensor Assembly Lever
*b Brake Pedal Groove


Install the brake pedal stroke sensor assembly to the brake pedal support assembly and temporarily tighten the 2 nuts.

NOTICE:
·

Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.

·

Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

·

Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.



HINT:

The nut will be fully tightened when adjusting the brake pedal stroke sensor assembly.



ii.

Connect the connector.



Hide 89510D 4.ADJUST BRAKE PEDAL STROKE SENSOR ASSEMBLY

NOTICE:
·

When the brake pedal stroke sensor assembly is being reused, perform the following procedure to adjust it.

·

Do not depress the brake pedal after turning the ignition switch to ON.



a.
C438328

Read the stroke sensor value in the Data List, and turn the brake pedal stroke sensor assembly slowly to the right or left to adjust the output voltage so that it is within the following range.

Chassis > Brake Booster > Data List
Tester Display
Stroke Sensor
50003 466 207
Standard Voltage (without the brake pedal depressed):

0.8 to 1.2 V



b.

Fully tighten the 2 nuts.

Torque:
8.5 N*m (87 kgf*cm, 75 in.*lbf)


Hide 9. CHECK AND CLEAR DTC