RM36D0EC _58 Vehicle Interior _083104 HEATING / AIR CONDITIONING _0402828 AIR CONDITIONING SYSTEM(for Gasoline Model) J

HEATING / AIR CONDITIONING  AIR CONDITIONING SYSTEM(for Gasoline Model)  Cooling is Poor  


DESCRIPTION

If the cooling air is poor (cooling air is discharged), the following causes are possible.

Malfunction Status Factor
·

Cooling is poor.

·

Takes time to cool down.


·

ECO drive mode function (air flow volume is restricted due to ECO drive mode being selected)

·

Compressor with motor assembly malfunction

·

Excessive refrigerant

·

Lack of refrigerant gas

·

Dirty cooler condenser

·

Cooling fan system malfunction

·

Air mix damper and link operation (jamming)

·

Automatic light control sensor (for Automatic Air Conditioning System)

·

Warm air flow



WIRING DIAGRAM

for Automatic Air Conditioning System:
E366622E48
0.229,1.021 1.802,1.396 1.573,0.375 10 false Air Conditioning Amplifier Assembly 1.844,3.865 3.208,4.021 1.365,0.156 10 false H1 1.854,4.021 4.073,4.219 2.219,0.198 10 false Automatic Light Control Sensor 4.635,4 6,4.156 1.365,0.156 10 false G169 4.646,4.156 6.833,4.583 2.188,0.427 10 false Main Body ECU (Multiplex Network Body ECU) 1.021,4.479 3.24,4.677 2.219,0.198 10 false : CAN Communication Line 4.635,1.646 5.094,1.823 0.458,0.177 10 false 8 4.885,1.646 5.344,1.823 0.458,0.177 10 false CLTB 4.583,2.427 5.042,2.604 0.458,0.177 10 false 20 4.906,2.427 5.365,2.604 0.458,0.177 10 false CLTS 4.583,3.094 5.042,3.271 0.458,0.177 10 false 21 4.906,3.083 5.365,3.26 0.458,0.177 10 false CLTE 3.104,1.646 3.563,1.823 0.458,0.177 10 false CLTB 3.625,1.656 4.083,1.833 0.458,0.177 10 false 1 3.125,2.438 3.583,2.615 0.458,0.177 10 false CLTS 3.615,2.427 4.073,2.604 0.458,0.177 10 false 4 3.615,3.104 4.073,3.281 0.458,0.177 10 false 2 3.125,3.115 3.583,3.292 0.458,0.177 10 false CLTE

PROCEDURE

1.CHECK ECO DRIVE MODE OPERATION
a.

Confirm setup of the ECO drive mode and turn it off if it is on.

HINT:
·

When ECO drive mode is on, the air conditioning amplifier assembly ensures a minimum level of air conditioning control based on certain conditions, thereby contributing to improved fuel efficiency. Accordingly, explain to customers that the air volume will be weaker in these situations.

Control Control Summary
Airflow Control Automatically switches the air inlet port to the internal air circulation mode when the outside air temperature is equal to or higher than a predetermined temperature and reduces the power consumption.
Air Inlet Control Sets the blower level in AUTO mode lower than normal, and suppresses the power consumption.

·

If integration control and panel assembly (ECO switch) is malfunctioning, perform diagnosis on the ECO switch circuit.

Click hereVehicle Interior>HEATING / AIR CONDITIONING>AIR CONDITIONING SYSTEM (for Gasoline Model)>ECO Switch Circuit




Result:
Proceed to
NEXT



NEXT

2.CHECK REFRIGERANT SHORTAGE
2.CHECK REFRIGERANT SHORTAGE
a.

Prepare the vehicle according to the table below.

Measurement Condition:
Item Condition
Vehicle Condition Engine running
A/C Switch On
Ambient Temperature*1 0 to 49°C (32 to 120°F)
Air Conditioning Air Inlet Temperature*2 25 to 35°C (77 to 95°F)
Set Temperature MAX COLD
Recirculation/fresh Control Switch Recirculation
Air Vent Damper Position FACE
Blower Speed HI

NOTICE:

When the GTS is operated without the check conditions satisfied, "Refrigerant incorrect" is displayed. Select "Yes" to return to the previous screen.


HINT:
·

Refer to the GTS operator's manual for further details.

·

A message indicating a refrigerant shortage is displayed on the GTS and the air conditioning system turns off if the amount of refrigerant in the system is insufficient.

·

DTCs are not stored when performing the refrigerant shortage check using the GTS.

·

*1: This inspection can be judged correctly only if the ambient temperature is within a range of 0 to 49°C (32 to 120°F). Therefore, postpone the test if the temperature is low.

·

*2: This inspection can be judged correctly only if the air inlet temperature is within a range of 25 to 35°C (77 to 95°F). Therefore, postpone the test if the temperature is out of range.




b.

According to the GTS display, perform refrigerant gas volume check.

Body Electrical > Air Conditioner > Utility
Tester Display
Refrigerant Gas Volume Check
50005 450 4578
Result:
Result Amount of Refrigerant
Refrigerant shortage Insufficient or leakage
Refrigerant correct Correct


OK:

"Refrigerant correct" is displayed on GTS.



Result:
Proceed to
OK
NG



OK

3.PERFORM ACTIVE TEST USING GTS (SERVO PULSE)

NG

3.PERFORM ACTIVE TEST USING GTS (SERVO PULSE)
a.

Perform the Active Test according to the display on the GTS.

Body Electrical > Air Conditioner > Active Test
Tester Display Measurement Item Control Range Diagnostic Note
Front Left Air Mix Damper Control Servo Motor No. 1 air conditioning radiator damper servo sub-assembly operation 128 to 384 Operates between 165 to 257 pulses
(for Automatic Air Conditioning System)
Front Right Air Mix Damper Control Servo Motor No. 1 air conditioning radiator damper servo sub-assembly operation 128 to 384 Operates between 255 to 347 pulses
(for Automatic Air Conditioning System)
Front Air Mix Damper Control Servo Motor No. 1 air conditioning radiator damper servo sub-assembly operation 128 to 384 Operates between 165 to 257 pulses
(for Manual Air Conditioning System)
Body Electrical > Air Conditioner > Active Test
Tester Display
Front Left Air Mix Damper Control Servo Motor
50004 450 26
Body Electrical > Air Conditioner > Active Test
Tester Display
Front Right Air Mix Damper Control Servo Motor
50004 450 28
Body Electrical > Air Conditioner > Active Test
Tester Display
Front Air Mix Damper Control Servo Motor
50004 450 46
OK:

Damper servo motor is operated.



Result:
Result Proceed to
OK (for Automatic Air Conditioning System) A
OK (for Manual Air Conditioning System) B
NG C



A

4.CHECK HARNESS AND CONNECTOR (AUTOMATIC LIGHT CONTROL SENSOR - MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU))

B

C

4.CHECK HARNESS AND CONNECTOR (AUTOMATIC LIGHT CONTROL SENSOR - MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU))
a.

Disconnect the H1 automatic light control sensor connector.


b.

Disconnect the G169 main body ECU (multiplex network body ECU) connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
H1-1 (CLTB) - G169-8 (CLTB) Always Below 1 Ω
H1-2 (CLTE) - G169-21 (CLTE) Always Below 1 Ω
H1-4 (CLTS) - G169-20 (CLTS) Always Below 1 Ω
H1-1 (CLTB) or G169-8 (CLTB) - Other terminals and body ground Always 10 kΩ or higher
H1-2 (CLTE) or G169-21 (CLTE) - Other terminals and body ground Always 10 kΩ or higher
H1-4 (CLTS) or G169-20 (CLTS) - Other terminals and body ground Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

5.INSPECT AUTOMATIC LIGHT CONTROL SENSOR

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR