RM36D0EC _59 Vehicle Exterior _083107 WINDOW / GLASS _0400960 POWER WINDOW CONTROL SYSTEM Y

WINDOW / GLASS  POWER WINDOW CONTROL SYSTEM  HOW TO PROCEED WITH TROUBLESHOOTING  


CAUTION / NOTICE / HINT

HINT:
·

Use the following procedure to troubleshoot the power window control system.

·

*: Use the GTS.



PROCEDURE

1.VEHICLE BROUGHT TO WORKSHOP
Result:
Proceed to
NEXT



NEXT

2.CUSTOMER PROBLEM ANALYSIS
2.CUSTOMER PROBLEM ANALYSIS
HINT:
·

In troubleshooting, confirm that the problem symptoms have been accurately identified. Preconceptions should be discarded in order to make an accurate judgment. To clearly understand what the problem symptoms are, it is extremely important to ask the customer about the problem and the conditions at the time the malfunction occurred.

·

Gather as much information as possible for reference. Past problems that seem unrelated may also help in some cases.

·

The following 5 items are important points for problem analysis:

What Vehicle model, system name
When Date, time, occurrence frequency
Where Road conditions
Under what conditions? Driving conditions, weather conditions
How did it happen? Problem symptoms



Result:
Proceed to
NEXT



NEXT

3.READ AND SAVE VEHICLE CONTROL HISTORY*
3.READ AND SAVE VEHICLE CONTROL HISTORY*
NOTICE:
·

If the vehicle or vehicle controls are operated (for example, during initial inspection when the vehicle is brought in for repair) before vehicle control history (RoB) has been read out and saved, the vehicle control history (RoB) information could be lost.

·

The function "Read vehicle control history (RoB)" uses the current system time setting inside the GTS and the time counter inside the controlling ECU to calculate the timings shown in the vehicle control history (RoB). For this reason, before reading out the vehicle control history (RoB), first make sure that the GTS system clock is accurately set to the current time.



a.

Read and save vehicle control history (RoB) using the GTS.

Click hereVehicle Exterior>WINDOW / GLASS>POWER WINDOW CONTROL SYSTEM>VEHICLE CONTROL HISTORY (RoB)

Body Electrical > Main Body > Utility
Tester Display
Vehicle Control History (RoB)
50005 449 62

Result:
Proceed to
NEXT



NEXT

4.INSPECT AUXILIARY BATTERY
4.INSPECT AUXILIARY BATTERY
a.

Measure the auxiliary battery voltage with the ignition switch off.

Standard voltage:

11 to 14 V


HINT:
·

A simple method to determine whether the auxiliary battery is discharged is to operate the horn.

·

If the voltage is below 11 V, recharge or replace the auxiliary battery before proceeding.




b.

Check the fuses and relays.


c.

Check the connector connections and terminals to make sure that there are no abnormalities such as loose connections, deformation, etc.


Result:
Proceed to
NEXT



NEXT

5.CHECK VEHICLE TYPE
5.CHECK VEHICLE TYPE
a.

Check vehicle type.


Result:
Result Proceed to
for SFTM Made A
for GTMC Made B



A

6.CHECK COMMUNICATION FUNCTION OF CAN COMMUNICATION SYSTEM*

B

14.CHECK COMMUNICATION FUNCTION OF CAN COMMUNICATION SYSTEM*
6.CHECK COMMUNICATION FUNCTION OF CAN COMMUNICATION SYSTEM*

Result:
Result Proceed to
CAN DTCs are not output A
CAN DTCs are output (for HV Model) B
CAN DTCs are output (for Gasoline Model) C



A

7.CHECK COMMUNICATION FUNCTION OF LIN COMMUNICATION SYSTEM*

B

C

7.CHECK COMMUNICATION FUNCTION OF LIN COMMUNICATION SYSTEM*

Result:
Result Proceed to
LIN DTCs are not output A
LIN DTCs are output B



A

8.CHECK FOR DTC*

B

8.CHECK FOR DTC*
a.

Check for DTCs and make a note of any codes that are output.

Click hereVehicle Exterior>WINDOW / GLASS>POWER WINDOW CONTROL SYSTEM>DTC CHECK / CLEAR

Body Electrical > Master Switch > Trouble Codes
50001 148
Body Electrical > D-Door Motor > Trouble Codes
50001 124
Body Electrical > P-Door Motor > Trouble Codes
50001 144
Body Electrical > RL-Door Motor > Trouble Codes
50001 146
Body Electrical > RR-Door Motor > Trouble Codes
50001 145

b.

Clear the DTCs.

Body Electrical > Master Switch > Clear DTCs
50002 148
Body Electrical > D-Door Motor > Clear DTCs
50002 124
Body Electrical > P-Door Motor > Clear DTCs
50002 144
Body Electrical > RL-Door Motor > Clear DTCs
50002 146
Body Electrical > RR-Door Motor > Clear DTCs
50002 145

c.

Recheck for DTCs.

Body Electrical > Master Switch > Trouble Codes
50001 148
Body Electrical > D-Door Motor > Trouble Codes
50001 124
Body Electrical > P-Door Motor > Trouble Codes
50001 144
Body Electrical > RL-Door Motor > Trouble Codes
50001 146
Body Electrical > RR-Door Motor > Trouble Codes
50001 145

Result:
Result Proceed to
DTCs are not output A
DTCs are output B



A

9.PROBLEM SYMPTOMS TABLE

B

9.PROBLEM SYMPTOMS TABLE

Result:
Result Proceed to
Fault is not listed in Problem Symptoms Table (Fault can be simulated) A
Fault is not listed in Problem Symptoms Table (Fault cannot be simulated) B
Fault is listed in Problem Symptoms Table C



A

10.OVERALL ANALYSIS AND TROUBLESHOOTING*

B

C

ADJUST, REPAIR OR REPLACE IN ACCORDANCE WITH PROBLEM SYMPTOMS TABLE

11.ADJUST, REPAIR OR REPLACE
a.

Check if any of the door window regulators, power window regulator motor assemblies, door glass or door glass runs have been removed and reinstalled.


Result:
Result Proceed to
Any of the door window regulators, power window regulator motor assemblies, door glass or door glass runs have been removed and reinstalled. A
The door window regulators, power window regulator motor assemblies, door glass or door glass runs have not been removed and reinstalled. B



A

12.INITIALIZE POWER WINDOW CONTROL SYSTEM

B

13.CONFIRMATION TEST
12.INITIALIZE POWER WINDOW CONTROL SYSTEM

NEXT

13.CONFIRMATION TEST
13.CONFIRMATION TEST
Result:
Proceed to
NEXT



NEXT

END

14.CHECK COMMUNICATION FUNCTION OF CAN COMMUNICATION SYSTEM*

Result:
Result Proceed to
CAN DTCs are not output A
CAN DTCs are output (for HV Model) B
CAN DTCs are output (for Gasoline Model) C



A

15.CHECK COMMUNICATION FUNCTION OF LIN COMMUNICATION SYSTEM*

B

C

15.CHECK COMMUNICATION FUNCTION OF LIN COMMUNICATION SYSTEM*

Result:
Result Proceed to
LIN DTCs are not output A
LIN DTCs are output B



A

8.CHECK FOR DTC*

B