RM36D0EC _51 Engine / Hybrid System _083048 HYBRID / BATTERY CONTROL _0709511 HYBRID CONTROL SYSTEM C

HYBRID / BATTERY CONTROL  HYBRID CONTROL SYSTEM  P314A31  Motor Electronics Coolant Pump "A" No Signal  


DESCRIPTION

Refer to the description for DTC P0C7396.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HYBRID CONTROL SYSTEM>P0C7396

The inverter water pump assembly sends the inverter water pump speed (measured value) signal to the hybrid vehicle control ECU assembly.

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Warning Indicate Note
P314A31 Motor Electronics Coolant Pump "A" No Signal The inverter water pump speed signal is not sent to the hybrid vehicle control ECU assembly when the power switch is turned on (READY).*
(1 trip detection logic)
·

Wire harness or connector

·

Hybrid vehicle control ECU assembly

·

Inverter water pump assembly

·

INV W/P NO. 1 fuse

·

INV W/PMP NO. 2 fuse

·

INV W/P relay


Comes on Master Warning:
Comes on
SAE Code:
P314A

*: Any of the following conditions is met.
·

A malfunction (open, short to +B or short to ground) in the speed signal line from the inverter water pump assembly to the hybrid vehicle control ECU assembly is detected.

·

A malfunction in the +B line is detected.

·

A malfunction in the inverter water pump assembly power source circuit is detected.

·

A malfunction in hybrid vehicle control ECU assembly power source circuit is detected.


Related Data List
DTC No. Data List
P314A31
·

Inverter Water Pump Revolution

·

Inverter Water Pump Duty Ratio

·

Ready Signal



Related Active Test
DTC No. Active Test
P314A31 Activate the Inverter Water Pump

CONFIRMATION DRIVING PATTERN

HINT:
·

After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HYBRID CONTROL SYSTEM>UTILITY

·


1.

Connect the GTS to the DLC3.

2.

Turn the power switch on (IG) and turn the GTS on.

3.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

4.

Turn the power switch off and wait for 2 minutes or more.

5.

Turn the power switch on (IG) and turn the GTS on.

6.

Turn the power switch on (READY) and wait for 2 minutes or more. [*1]

HINT:

[*1]: Normal judgment procedure.

The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.


7.

Enter the following menus: Powertrain / Hybrid Control / Utility / All Readiness.

8.

Check the DTC judgment result.

HINT:
·

If the judgment result shows NORMAL, the system is normal.

·

If the judgment result shows ABNORMAL, the system has a malfunction.

·

If the judgment result shows INCOMPLETE, perform the normal judgment procedure again.




PROCEDURE

1.CLEAR DTC

NEXT

2.PERFORM ACTIVE TEST USING GTS (ACTIVATE THE INVERTER WATER PUMP)
2.PERFORM ACTIVE TEST USING GTS (ACTIVATE THE INVERTER WATER PUMP)
NOTICE:
·

Make sure that the HV coolant level is above the low line of the inverter reserve tank.

·

Be sure to perform the inspection with the auxiliary battery voltage at 1 V or more.



HINT:
·

When the auxiliary battery voltage is low, the inverter water pump with motor assembly may not operate.

·

When the inverter water pump with motor assembly signal line (SWP - IWP) is open or its connection is faulty, the inverter water pump with motor assembly is operated forcibly.



a.

Connect the GTS to the DLC3.


b.

Turn the power switch on (IG).


c.

Enter the following menus: Powertrain / Hybrid Control / Active Test / Activate the Inverter Water Pump.


d.

Perform the "Activate the Inverter Water Pump" Active Test.

Powertrain > Hybrid Control > Active Test
Tester Display
Activate the Inverter Water Pump
50004 397 1

e.

Touch the inverter water pump assembly and check that it is operating (vibrating).

OK:

The inverter water pump is operating (vibrating).


HINT:

Perform the Active Test with the inverter coolant temperature between -15 and 65°C (5 to 149°F).



f.

Turn the power switch off.


Result:
Proceed to
OK
NG



OK

3.CHECK CONNECTOR CONNECTION CONDITION (HYBRID VEHICLE CONTROL ECU ASSEMBLY CONNECTOR)

NG

9.CHECK CONNECTOR CONNECTION CONDITION (INVERTER WATER PUMP ASSEMBLY CONNECTOR)
3.CHECK CONNECTOR CONNECTION CONDITION (HYBRID VEHICLE CONTROL ECU ASSEMBLY CONNECTOR)

OK

4.CHECK CONNECTOR CONNECTION CONDITION (INVERTER WATER PUMP ASSEMBLY CONNECTOR)

NG

CONNECT SECURELY

4.CHECK CONNECTOR CONNECTION CONDITION (INVERTER WATER PUMP ASSEMBLY CONNECTOR)

OK

5.CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU ASSEMBLY - INVERTER WATER PUMP ASSEMBLY)

NG

CONNECT SECURELY

5.CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU ASSEMBLY - INVERTER WATER PUMP ASSEMBLY)
a.

Disconnect the A31 hybrid vehicle control ECU assembly connector.


b.

Disconnect the A53 inverter water pump assembly connector.


c.
A556741C04
1.448,0.26 1.896,0.531 0.448,0.271 0.375,3.313 0.823,3.583 0.448,0.271 1.042,4.031 1.552,3.531 true 2.563,2.135 2.208,1.667 true 0.073,0.115 0.385,0.313 0.313,0.198 10 false *a 0.094,2.885 0.406,3.083 0.313,0.198 10 false *b 1.542,0.302 1.854,0.5 0.313,0.198 10 false A31 0.458,3.365 0.771,3.563 0.313,0.198 10 false A53 0.844,4.115 1.365,4.323 0.521,0.208 10 false NWP 2.427,2.188 2.948,2.396 0.521,0.208 10 false NIWP
*a Front view of wire harness connector
(to Hybrid Vehicle Control ECU Assembly)
*b Front view of wire harness connector
(to Inverter Water Pump Assembly)


Measure the resistance according to the value(s) in the table below.

Standard Resistance (Check for Open):
Tester Connection Condition Specified Condition
A31-32 (NIWP) - A53-2 (NWP) Power switch off Below 1 Ω


Standard Resistance (Check for Short):
Tester Connection Condition Specified Condition
A31-32 (NIWP) or A53-2 (NWP) - Body ground and other terminals Power switch off 10 kΩ or higher



d.

Reconnect the A53 inverter water pump assembly connector.


e.

Reconnect the A31 hybrid vehicle control ECU assembly connector.


Result:
Proceed to
OK
NG



OK

6.CHECK HYBRID VEHICLE CONTROL ECU ASSEMBLY

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

6.CHECK HYBRID VEHICLE CONTROL ECU ASSEMBLY
a.

Disconnect the A53 inverter water pump assembly connector.


b.

Turn the power switch on (IG).


c.

Measure the voltage according to the value(s) in the table below.

A495755C90
2.479,0.229 2.969,0.531 0.49,0.302 4.615,0.219 5.104,0.521 0.49,0.302 2.115,2.271 2.396,1.521 true 5.813,2.281 5.563,1.385 true 0.271,0.167 0.583,0.323 0.313,0.156 10 false *a 1.875,2.302 2.26,2.49 0.385,0.188 10 false NIWP 5.823,2.302 6.135,2.458 0.313,0.156 10 false E1 4.75,0.313 5.063,0.469 0.313,0.156 10 false A30 2.625,0.313 2.938,0.469 0.313,0.156 10 false A31
*a Component with harness connected
(Hybrid Vehicle Control ECU Assembly)
- -


Standard Voltage:
Tester Connection Condition Specified Condition
A31-32 (NIWP) - A30-15 (E1) Power switch on (IG) 11 to 14 V



d.

Turn the power switch off.


e.

Reconnect the A53 inverter water pump assembly connector.


Result:
Proceed to
OK
NG



OK

7.CLEAR DTC

NG

7.CLEAR DTC

NEXT

8.PERFORM ACTIVE TEST USING GTS (ACTIVATE THE INVERTER WATER PUMP)
8.PERFORM ACTIVE TEST USING GTS (ACTIVATE THE INVERTER WATER PUMP)
NOTICE:

Be sure to perform the inspection with the auxiliary battery voltage at 11 V or more.


HINT:

When the auxiliary battery voltage is low, the inverter water pump assembly may not operate.


a.

Connect the GTS to the DLC3.


b.

Turn the power switch on (IG).


c.

Enter the following menus: Powertrain / Hybrid Control / Active Test / Activate the Inverter Water Pump.


d.

Perform the "Activate the Inverter Water Pump" Active Test.

Powertrain > Hybrid Control > Active Test
Tester Display
Activate the Inverter Water Pump
50004 397 1

e.

Connect an oscilloscope between the hybrid vehicle control ECU assembly terminals specified in the table below, and measure the waveform.

A459997C37
2.51,0.302 2.969,0.604 0.458,0.302 4.635,0.302 5.094,0.604 0.458,0.302 1.865,2.563 2.313,1.604 true 5.948,2.563 5.479,1.49 true 4.552,3.698 5.01,3.896 0.458,0.198 10 false GND 1.573,2.604 2.031,2.802 0.458,0.198 10 false NIWP 5.958,2.604 6.417,2.802 0.458,0.198 10 false E1 4.76,0.385 5.219,0.583 0.458,0.198 10 false A30 2.635,0.385 3.094,0.583 0.458,0.198 10 false A31 0.573,0.25 1.031,0.448 0.458,0.198 10 false *a
*a Component with harness connected
(Hybrid Vehicle Control ECU Assembly)
- -


Item Content
Terminal A31-32 (NIWP) - A30-15 (E1)
Equipment Setting 5 V/DIV., 5 ms./DIV.
Condition Power switch on (IG), during Active Test

OK:

The period of the wavelength is 13 msec or less.



f.

Turn the power switch off.


Result:
Proceed to
OK
NG



OK

NG

15.REPLACE INVERTER WATER PUMP ASSEMBLY
9.CHECK CONNECTOR CONNECTION CONDITION (INVERTER WATER PUMP ASSEMBLY CONNECTOR)

OK

10.CHECK INSTALLATION CONDITION (INV W/P RELAY)

NG

CONNECT SECURELY (INVERTER WATER PUMP ASSEMBLY CONNECTOR)

10.CHECK INSTALLATION CONDITION (INV W/P RELAY)
a.
C519574C01
2.104,1.667 2.625,2.26 true 0.146,0.063 0.458,0.219 0.313,0.156 10 false *1 2.656,2.281 2.969,2.438 0.313,0.156 10 false *2
*1 No. 1 Engine Room Relay Block and Junction Block Assembly
*2 INV W/P Relay


Check installation condition of the INV W/P relay.

OK:

INV W/P relay is installed correctly.



Result:
Proceed to
OK
NG



OK

11.CHECK HARNESS AND CONNECTOR (IGCT RELAY - INV W/P RELAY)

NG

17.INSPECT RELAY (INV W/P)
11.CHECK HARNESS AND CONNECTOR (IGCT RELAY - INV W/P RELAY)
a.
C408104C01
0.115,0.125 0.427,0.323 0.313,0.198 10 false *1 0.417,1.333 0.729,1.531 0.313,0.198 10 false *2
*1 No. 3 Relay Block and Junction Block Assembly
*2 IGCT Relay


Remove the IGCT relay from the No. 3 relay block and junction block assembly.


b.
C408963C01
0.146,0.115 0.458,0.313 0.313,0.198 10 false *1 2.563,2.135 2.875,2.333 0.313,0.198 10 false *2
*1 No. 1 Engine Room Relay Block and Junction Block Assembly
*2 INV W/P Relay


Remove the INV W/P relay from the No. 1 engine room relay block and junction block assembly.


c.
A288054C11
0.177,0.177 0.49,0.375 0.313,0.198 10 *a 0.99,1.385 1.302,1.583 0.313,0.198 10 *b 2.021,2.979 2.333,3.177 0.313,0.198 10 *c
*a Example
*b Shake Slightly
*c Vibrate Slightly


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
5 (IGCT relay) - 1 (INV W/P relay) Power switch off Below 1 Ω


NOTICE:

Do not apply excessive force when using the probes of the tester to perform the inspection. If excessive force is used, the terminals will be damaged.


HINT:
·

Connectors

Slightly shake the connector vertically and horizontally.

·

Wire Harness

Slightly shake the wire harness vertically and horizontally.

The connector joint and fulcrum of the vibration are the major areas that should be checked thoroughly.

·

No. 3 Relay Block and Junction Block Assembly

Apply slight vibration with a finger to the No. 3 relay block and junction block assembly and check whether a malfunction occurs.

·

No. 1 Engine Room Relay Block and Junction Block Assembly

Apply slight vibration with a finger to the No. 1 engine room relay block and junction block assembly and check whether a malfunction occurs.

·

INV W/P NO. 1 fuse

Apply slight vibration with a finger to the INV W/P NO. 1 fuse and check whether a malfunction occurs.




d.

Install the IGCT relay and INV W/P relay.


Result:
Proceed to
OK
NG



OK

12.INSPECT RELAY (INV W/P)

NG

18.CHECK INSTALLATION CONDITION (INV W/P NO. 1 FUSE)
12.INSPECT RELAY (INV W/P)
a.
C519574C01
2.104,1.667 2.625,2.26 true 0.146,0.063 0.458,0.219 0.313,0.156 10 false *1 2.656,2.281 2.969,2.438 0.313,0.156 10 false *2
*1 No. 1 Engine Room Relay Block and Junction Block Assembly
*2 INV W/P Relay


Remove the INV W/P relay from the No. 1 engine room relay block and junction block assembly.


b.
A167865C11
2.615,0.552 2.708,0.198 2.708,0.198 2.792,0.198 true 2.031,0.563 1.938,0.198 1.938,0.198 1.854,0.198 true 2.531,1.125 2.948,1.125 true 2.531,1.625 2.948,1.625 true 0.094,0.083 0.406,0.24 0.313,0.156 10 *1 0.229,0.792 0.542,0.948 0.313,0.156 10 5 0.24,1.333 0.552,1.49 0.313,0.156 10 2 1.198,1.333 1.51,1.49 0.313,0.156 10 1 1.208,0.792 1.521,0.948 0.313,0.156 10 3 1.75,0.135 2.063,0.292 0.313,0.156 10 1 2.844,0.125 3.156,0.281 0.313,0.156 10 2 3,1.063 3.313,1.219 0.313,0.156 10 5 3,1.563 3.313,1.719 0.313,0.156 10 3
*1 INV W/P Relay


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
3 - 5 Auxiliary battery voltage not applied between terminals 1 and 2 10 kΩ or higher
Auxiliary battery voltage applied between terminals 1 and 2 Below 1 Ω



c.

Install the INV W/P relay.


Result:
Proceed to
OK
NG



OK

13.CHECK HARNESS AND CONNECTOR (INVERTER WATER PUMP ASSEMBLY - BODY GROUND)

NG

20.CHECK RELAY HOLDER TERMINAL (INV W/P RELAY)
13.CHECK HARNESS AND CONNECTOR (INVERTER WATER PUMP ASSEMBLY - BODY GROUND)
A407400C15
1.542,0.354 2,0.625 0.458,0.271 2.469,1.667 2.073,1.156 true 2.427,1.74 2.885,1.938 0.458,0.198 10 false +BWP 1.646,0.417 2.104,0.615 0.458,0.198 10 false A53 0.135,0.135 0.448,0.333 0.313,0.198 10 false *a
*a Front view of wire harness connector
(to Inverter Water Pump Assembly)


A288054C11
0.177,0.177 0.49,0.375 0.313,0.198 10 *a 0.99,1.385 1.302,1.583 0.313,0.198 10 *b 2.021,2.979 2.333,3.177 0.313,0.198 10 *c
*a Example
*b Shake Slightly
*c Vibrate Slightly


a.

Disconnect the A53 inverter water pump assembly connector.


b.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
A53-4 (+BWP) - Body ground Power switch on (IG) 11 to 14 V


NOTICE:
·

If the power switch is turned on (IG) with the connectors disconnected, other DTCs will be stored. Be sure to clear the DTCs after the inspection.

·

Do not apply excessive force when using the probes of the tester to perform the inspection. If excessive force is used, the terminals will be damaged.



HINT:
·

Connectors

Slightly shake the connector vertically and horizontally.

·

Wire Harness

Slightly shake the wire harness vertically and horizontally.

The connector joint and fulcrum of the vibration are the major areas that should be checked thoroughly.

·

No. 1 Engine Room Relay Block and Junction Block Assembly

Apply slight vibration with a finger to the No. 1 engine room relay block and junction block assembly and check whether a malfunction occurs.

·

INV W/PMP NO. 2 fuse

Apply slight vibration with a finger to the INV W/PMP NO. 2 fuse and check whether a malfunction occurs.

·

INV W/P Relay

Apply slight vibration with a finger to the INV W/P relay and check whether a malfunction occurs.




c.

Reconnect the A53 inverter water pump assembly connector.


Result:
Proceed to
OK
NG



OK

14.CHECK HARNESS AND CONNECTOR (INVERTER WATER PUMP ASSEMBLY - BODY GROUND)

NG

21.CHECK INSTALLATION CONDITION (INV W/PMP NO. 2 FUSE)
14.CHECK HARNESS AND CONNECTOR (INVERTER WATER PUMP ASSEMBLY - BODY GROUND)
a.

Disconnect the A53 inverter water pump assembly connector.


b.
A407400C13
1.542,0.354 2,0.625 0.458,0.271 0.958,1.552 1.375,1.135 true 0.635,1.615 1.094,1.813 0.458,0.198 10 false GND 1.677,0.417 2.135,0.615 0.458,0.198 10 false A53 0.135,0.135 0.448,0.333 0.313,0.198 10 false *a
*a Front view of wire harness connector
(to Inverter Water Pump Assembly)


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
A53-1 (GND) - Body ground Power switch off Below 1 Ω



c.

Reconnect the A53 inverter water pump assembly connector.


Result:
Proceed to
OK
NG



OK

15.REPLACE INVERTER WATER PUMP ASSEMBLY

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

15.REPLACE INVERTER WATER PUMP ASSEMBLY

NEXT

16.ADD HV COOLANT AND PERFORM AIR BLEEDING
16.ADD HV COOLANT AND PERFORM AIR BLEEDING
a.

After replacing the inverter water pump with motor assembly, add HV coolant and perform air bleeding.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>COOLANT (for Inverter)>REPLACEMENT


Result:
Proceed to
NEXT



NEXT

END

17.INSPECT RELAY (INV W/P)
a.
C519574C01
2.104,1.667 2.625,2.26 true 0.146,0.063 0.458,0.219 0.313,0.156 10 false *1 2.656,2.281 2.969,2.438 0.313,0.156 10 false *2
*1 No. 1 Engine Room Relay Block and Junction Block Assembly
*2 INV W/P Relay


Remove the INV W/P relay from the No. 1 engine room relay block and junction block assembly.


b.
A167865C11
2.615,0.552 2.708,0.198 2.708,0.198 2.792,0.198 true 2.031,0.563 1.938,0.198 1.938,0.198 1.854,0.198 true 2.531,1.125 2.948,1.125 true 2.531,1.625 2.948,1.625 true 0.094,0.083 0.406,0.24 0.313,0.156 10 *1 0.229,0.792 0.542,0.948 0.313,0.156 10 5 0.24,1.333 0.552,1.49 0.313,0.156 10 2 1.198,1.333 1.51,1.49 0.313,0.156 10 1 1.208,0.792 1.521,0.948 0.313,0.156 10 3 1.75,0.135 2.063,0.292 0.313,0.156 10 1 2.844,0.125 3.156,0.281 0.313,0.156 10 2 3,1.063 3.313,1.219 0.313,0.156 10 5 3,1.563 3.313,1.719 0.313,0.156 10 3
*1 INV W/P Relay


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
3 - 5 Auxiliary battery voltage not applied between terminals 1 and 2 10 kΩ or higher
Auxiliary battery voltage applied between terminals 1 and 2 Below 1 Ω



c.

Install the INV W/P relay.


Result:
Proceed to
OK
NG



OK

CONNECT SECURELY (INV W/P RELAY)

NG

REPLACE RELAY (INV W/P)

18.CHECK INSTALLATION CONDITION (INV W/P NO. 1 FUSE)
a.
C408042C01
1.135,3.063 1.552,2.938 true 0.146,0.115 0.458,0.313 0.313,0.198 10 false *1 0.958,3 1.271,3.198 0.313,0.198 10 false *2
*1 No. 3 Relay Block and Junction Block Assembly
*2 INV W/P NO. 1 Fuse


Check installation condition of the INV W/P NO. 1 fuse.

OK:

INV W/P NO.1 fuse is installed correctly.



Result:
Proceed to
OK
NG



OK

19.CHECK FUSE (INV W/P NO. 1)

NG

25.INSPECT RELAY (INV W/P)
19.CHECK FUSE (INV W/P NO. 1)
a.
C408042C01
1.135,3.063 1.552,2.938 true 0.146,0.115 0.458,0.313 0.313,0.198 10 false *1 0.958,3 1.271,3.198 0.313,0.198 10 false *2
*1 No. 3 Relay Block and Junction Block Assembly
*2 INV W/P NO. 1 Fuse


Remove the INV W/P NO. 1 fuse from the No. 3 relay block and junction block assembly.


b.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
INV W/P NO. 1 fuse Always Below 1 Ω



c.

Install the INV W/P NO. 1 fuse.


Result:
Proceed to
OK
NG



OK

REPAIR OR REPLACE HARNESS OR CONNECTOR (INV W/P NO. 1 FUSE HOLDER TERMINAL)

NG

26.CHECK FUSE HOLDER TERMINAL (INV W/P NO. 1 FUSE)
20.CHECK RELAY HOLDER TERMINAL (INV W/P RELAY)
a.
C519574C01
2.104,1.667 2.625,2.26 true 0.146,0.063 0.458,0.219 0.313,0.156 10 false *1 2.656,2.281 2.969,2.438 0.313,0.156 10 false *2
*1 No. 1 Engine Room Relay Block and Junction Block Assembly
*2 INV W/P Relay


Check the terminals of the INV W/P relay holder.

OK:

The terminals of the INV W/P relay holder are not bent, loose or corroded.



Result:
Proceed to
OK
NG



OK

REPLACE RELAY (INV W/P)

NG

27.REPAIR OR REPLACE HARNESS OR CONNECTOR (INV W/P RELAY HOLDER TERMINAL)
21.CHECK INSTALLATION CONDITION (INV W/PMP NO. 2 FUSE)
a.
C531440C01
1.177,1.208 0.635,1.417 true 0.156,0.135 0.469,0.333 0.313,0.198 10 false *1 0.448,1.333 0.76,1.531 0.313,0.198 10 false *2
*1 No. 1 Engine Room Relay Block and Junction Block Assembly
*2 INV W/PMP NO. 2 Fuse


Check installation condition of the INV W/PMP NO. 2 fuse.

OK:

INV W/PMP NO. 2 fuse is installed correctly.



Result:
Proceed to
OK
NG



OK

22.INSPECT RELAY (INV W/P)

NG

CONNECT SECURELY (INV W/PMP NO. 2 FUSE)

22.INSPECT RELAY (INV W/P)
a.
C519574C01
2.104,1.667 2.625,2.26 true 0.146,0.063 0.458,0.219 0.313,0.156 10 false *1 2.656,2.281 2.969,2.438 0.313,0.156 10 false *2
*1 No. 1 Engine Room Relay Block and Junction Block Assembly
*2 INV W/P Relay


Remove the INV W/P relay from the No. 1 engine room relay block and junction block assembly.


b.
A167865C11
2.615,0.552 2.708,0.198 2.708,0.198 2.792,0.198 true 2.031,0.563 1.938,0.198 1.938,0.198 1.854,0.198 true 2.531,1.125 2.948,1.125 true 2.531,1.625 2.948,1.625 true 0.094,0.083 0.406,0.24 0.313,0.156 10 *1 0.229,0.792 0.542,0.948 0.313,0.156 10 5 0.24,1.333 0.552,1.49 0.313,0.156 10 2 1.198,1.333 1.51,1.49 0.313,0.156 10 1 1.208,0.792 1.521,0.948 0.313,0.156 10 3 1.75,0.135 2.063,0.292 0.313,0.156 10 1 2.844,0.125 3.156,0.281 0.313,0.156 10 2 3,1.063 3.313,1.219 0.313,0.156 10 5 3,1.563 3.313,1.719 0.313,0.156 10 3
*1 INV W/P Relay


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
3 - 5 Auxiliary battery voltage not applied between terminals 1 and 2 10 kΩ or higher
Auxiliary battery voltage applied between terminals 1 and 2 Below 1 Ω



c.

Install the INV W/P relay.


Result:
Proceed to
OK
NG



OK

23.CHECK HARNESS AND CONNECTOR (INVERTER WATER PUMP ASSEMBLY CIRCUIT)

NG

32.CHECK RELAY HOLDER TERMINAL (INV W/P RELAY)
23.CHECK HARNESS AND CONNECTOR (INVERTER WATER PUMP ASSEMBLY CIRCUIT)
a.

Remove the INV W/P relay and INV W/PMP NO. 2 fuse from the No. 1 engine room relay block and junction block assembly.


b.

Disconnect the A53 inverter water pump assembly connector.


c.

Measure the resistance according to the value(s) in the table below.

C531441C01
1.271,1.219 1.646,1.479 0.375,0.26 1.76,1.979 1.927,2.552 true 3.49,0.198 3.802,0.396 0.313,0.198 10 false *1 3.688,1.156 4,1.354 0.313,0.198 10 false *2 0.396,0.281 0.708,0.479 0.313,0.198 10 false *a 1.875,2.635 2.49,2.833 0.615,0.198 10 false +BWP 1.333,1.26 1.646,1.458 0.313,0.198 10 false A53 6.083,2.323 6.396,2.521 0.313,0.198 10 false *3
*1 No. 1 Engine Room Relay Block and Junction Block Assembly *2 INV W/PMP NO. 2 Fuse
*3 INV W/P Relay - -
*a Front view of wire harness connector
(to Inverter Water Pump Assembly)
- -


Standard Resistance:
Tester Connection Condition Specified Condition
A53-4 (+BWP) - 3 (INV W/P relay) Power switch off Below 1 Ω
2 (INV W/PMP NO. 2 fuse) or A53-4 (+BWP) - Body ground and other terminals Power switch off 10 kΩ or higher


NOTICE:

Do not apply excessive force when using the probes of the tester to perform the inspection. If excessive force is used, the terminals will be damaged.



d.

Reconnect the A53 inverter water pump assembly connector.


e.

Install the INV W/P relay and INV W/PMP NO. 2 fuse.


Result:
Proceed to
OK
NG



OK

24.CHECK FUSE (INV W/PMP NO. 2)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

24.CHECK FUSE (INV W/PMP NO. 2)
a.
C531440C01
1.177,1.208 0.635,1.417 true 0.156,0.135 0.469,0.333 0.313,0.198 10 false *1 0.448,1.333 0.76,1.531 0.313,0.198 10 false *2
*1 No. 1 Engine Room Relay Block and Junction Block Assembly
*2 INV W/PMP NO. 2 Fuse


Remove the INV W/PMP NO. 2 fuse from the No. 1 engine room relay block and junction block assembly.


b.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
INV W/PMP NO. 2 fuse Always Below 1 Ω



c.

Install the INV W/PMP NO. 2 fuse.


Result:
Proceed to
OK
NG



OK

REPAIR OR REPLACE HARNESS OR CONNECTOR (INV W/PMP NO. 2 FUSE HOLDER TERMINAL OR INV W/P RELAY HOLDER TERMINAL)

NG

28.REPLACE INVERTER WATER PUMP ASSEMBLY
25.INSPECT RELAY (INV W/P)
a.
C519574C01
2.104,1.667 2.625,2.26 true 0.146,0.063 0.458,0.219 0.313,0.156 10 false *1 2.656,2.281 2.969,2.438 0.313,0.156 10 false *2
*1 No. 1 Engine Room Relay Block and Junction Block Assembly
*2 INV W/P Relay


Remove the INV W/P relay from the No. 1 engine room relay block and junction block assembly.


b.
A167865C11
2.615,0.552 2.708,0.198 2.708,0.198 2.792,0.198 true 2.031,0.563 1.938,0.198 1.938,0.198 1.854,0.198 true 2.531,1.125 2.948,1.125 true 2.531,1.625 2.948,1.625 true 0.094,0.083 0.406,0.24 0.313,0.156 10 *1 0.229,0.792 0.542,0.948 0.313,0.156 10 5 0.24,1.333 0.552,1.49 0.313,0.156 10 2 1.198,1.333 1.51,1.49 0.313,0.156 10 1 1.208,0.792 1.521,0.948 0.313,0.156 10 3 1.75,0.135 2.063,0.292 0.313,0.156 10 1 2.844,0.125 3.156,0.281 0.313,0.156 10 2 3,1.063 3.313,1.219 0.313,0.156 10 5 3,1.563 3.313,1.719 0.313,0.156 10 3
*1 INV W/P Relay


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
3 - 5 Auxiliary battery voltage not applied between terminals 1 and 2 10 kΩ or higher
Auxiliary battery voltage applied between terminals 1 and 2 Below 1 Ω



c.

Install the INV W/P relay.


Result:
Proceed to
OK
NG



OK

CONNECT SECURELY (INV W/P NO. 1 FUSE)

NG

30.REPLACE RELAY (INV W/P)
26.CHECK FUSE HOLDER TERMINAL (INV W/P NO. 1 FUSE)
a.
C408042C01
1.135,3.063 1.552,2.938 true 0.146,0.115 0.458,0.313 0.313,0.198 10 false *1 0.958,3 1.271,3.198 0.313,0.198 10 false *2
*1 No. 3 Relay Block and Junction Block Assembly
*2 INV W/P NO. 1 Fuse


Check the terminals of the INV W/P NO. 1 fuse holder.

OK:

The terminals of the INV W/P NO. 1 fuse holder are not bent, loose or corroded.



Result:
Proceed to
OK
NG



OK

REPLACE FUSE (INV W/P NO.1)

NG

31.REPAIR OR REPLACE HARNESS OR CONNECTOR (INV W/P NO. 1 FUSE HOLDER TERMINAL)
27.REPAIR OR REPLACE HARNESS OR CONNECTOR (INV W/P RELAY HOLDER TERMINAL)
a.

Repair or replace the terminals of the INV W/P relay holder.


Result:
Proceed to
NEXT



NEXT

REPLACE RELAY (INV W/P)

28.REPLACE INVERTER WATER PUMP ASSEMBLY

NEXT

29.ADD HV COOLANT AND PERFORM AIR BLEEDING
29.ADD HV COOLANT AND PERFORM AIR BLEEDING
a.

After replacing the inverter water pump with motor assembly, add HV coolant and perform air bleeding.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>COOLANT (for Inverter)>REPLACEMENT


Result:
Proceed to
NEXT



NEXT

REPLACE FUSE (INV W/PMP NO. 2)

30.REPLACE RELAY (INV W/P)
a.

Replace INV W/P relay.


Result:
Proceed to
NEXT



NEXT

CONNECT SECURELY (INV W/P NO. 1 FUSE)

31.REPAIR OR REPLACE HARNESS OR CONNECTOR (INV W/P NO. 1 FUSE HOLDER TERMINAL)
Result:
Proceed to
NEXT



NEXT

REPLACE FUSE (INV W/P NO.1)

32.CHECK RELAY HOLDER TERMINAL (INV W/P RELAY)
a.
C519574C01
2.104,1.667 2.625,2.26 true 0.146,0.063 0.458,0.219 0.313,0.156 10 false *1 2.656,2.281 2.969,2.438 0.313,0.156 10 false *2
*1 No. 1 Engine Room Relay Block and Junction Block Assembly
*2 INV W/P Relay


Check the terminals of the INV W/P relay holder.

OK:

The terminals of the INV W/P relay holder are not bent, loose or corroded.



Result:
Proceed to
OK
NG



OK

33.CHECK FUSE (INV W/P NO. 1)

NG

34.CHECK FUSE (INV W/P NO. 1)
33.CHECK FUSE (INV W/P NO. 1)
a.
C408042C01
1.135,3.063 1.552,2.938 true 0.146,0.115 0.458,0.313 0.313,0.198 10 false *1 0.958,3 1.271,3.198 0.313,0.198 10 false *2
*1 No. 3 Relay Block and Junction Block Assembly
*2 INV W/P NO. 1 Fuse


Remove the INV W/P NO. 1 fuse from the No. 3 relay block and junction block assembly.


b.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
INV W/P NO. 1 fuse Always Below 1 Ω



c.

Install the INV W/P NO. 1 fuse.


Result:
Proceed to
OK
NG



OK

REPLACE RELAY (INV W/P)

NG

36.REPLACE RELAY (INV W/P)
34.CHECK FUSE (INV W/P NO. 1)
a.
C408042C01
1.135,3.063 1.552,2.938 true 0.146,0.115 0.458,0.313 0.313,0.198 10 false *1 0.958,3 1.271,3.198 0.313,0.198 10 false *2
*1 No. 3 Relay Block and Junction Block Assembly
*2 INV W/P NO. 1 Fuse


Remove the INV W/P NO. 1 fuse from the No. 3 relay block and junction block assembly.


b.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
INV W/P NO. 1 fuse Always Below 1 Ω



c.

Install the INV W/P NO. 1 fuse.


Result:
Proceed to
OK
NG



OK

35.REPAIR OR REPLACE HARNESS OR CONNECTOR (INV W/P RELAY HOLDER TERMINAL)

NG

37.REPAIR OR REPLACE HARNESS OR CONNECTOR (INV W/P RELAY HOLDER TERMINAL)
35.REPAIR OR REPLACE HARNESS OR CONNECTOR (INV W/P RELAY HOLDER TERMINAL)
a.

Repair or replace the terminals of the INV W/P relay holder.


Result:
Proceed to
NEXT



NEXT

REPLACE RELAY (INV W/P)

36.REPLACE RELAY (INV W/P)
a.

Replace INV W/P relay.


Result:
Proceed to
NEXT



NEXT

REPLACE FUSE (INV W/P NO. 1)

37.REPAIR OR REPLACE HARNESS OR CONNECTOR (INV W/P RELAY HOLDER TERMINAL)
a.

Repair or replace the terminals of the INV W/P relay holder.


Result:
Proceed to
NEXT



NEXT

38.REPLACE RELAY (INV W/P)
38.REPLACE RELAY (INV W/P)
a.

Replace INV W/P relay.


Result:
Proceed to
NEXT



NEXT

REPLACE FUSE (INV W/P NO. 1)