RM36D0EC _59 Vehicle Exterior _083111 EXTERIOR PANELS / TRIM _0400773 BLACK OUT TAPE(for Front Door) A

EXTERIOR PANELS / TRIM  BLACK OUT TAPE(for Front Door)  INSTALLATION  


CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for the RH and LH sides.

·

The procedure listed below is for the LH side.



PROCEDURE

Hide 1. REPAIR INSTRUCTION

a.

Clean the vehicle body surface.

i.

Using a heat light, heat the vehicle body surface.

Heating Temperature
Item Temperature
Vehicle Body 40 to 60°C (104 to 140°F)

CAUTION:
E306500C35
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the vehicle body excessively.



ii.

Wipe off any tape adhesive residue with cleaner.



b.

Installation temperature

i.

When the ambient temperature is below 15°C (59°F), perform the installation procedure after warming the vehicle body surface (installation surface of the door frame) and tape up to between 20 and 30°C (68 and 86°F) using a heat light. When the ambient temperature is above 35°C (95°F), cool the vehicle body surface (installation surface of the door frame) and tape down to between 20 and 30°C (68 and 86°F) prior to installation.

HINT:
·

The most appropriate temperature for installing the tape is 25°C (77°F).

·

When the temperature is low, the tape becomes stiff and comes off easily. When the temperature is high, the tape elasticity increases.





c.

Before installation

i.

Remove any coating roughness or dirt on and around the vehicle body surface where the tape will be installed (installation surface of the door frame). If any roughness or dirt remains when pressing the tape onto the surface, air will be trapped under the tape and result in a poor appearance.

HINT:

Spray water on the shop floor to settle any dust.




d.

Key points for handling the tape

i.

The tape bends and rolls up easily. Store the tape between flat pieces of cardboard or other similar objects and keep it dry and flat.

NOTICE:

Do not bend the tape or leave it in high temperature places.




e.

Key points for installation of the tape (How to use a squeegee and installation procedure for flat surfaces)

NOTICE:
·

Position the tape accurately to achieve a neat finish and to avoid peeling.

·

The tape cannot be reused because it deforms after removal.



i.

To avoid air bubbles, slightly raise the part of the tape that is going to be applied so that its adhesive surface does not touch the vehicle body prematurely. Tilt the squeegee at 40 to 50° (pressing forward) or 30 to 45° (pulling) to the vehicle body surface and press the tape onto the vehicle body surface with a force of 20 to 30 N (2 to 3 kgf, 4.5 to 6.7 lbf) at a constant slow speed of 30 to 70 mm (1.18 to 2.76 in.) per second.

B200106C10
0.104,0.115 3.417,1.615 3.313,1.5 2.344,0.281 2.281,0.281 2.281,0.281 2.135,0.74 false 1.417,1.156 1.417,1.344 false 0.833,0.49 0.677,0.615 false 1.865,3.521 2.01,3.521 false 5.427,3.458 5.573,3.458 false 1.531,3.094 1.688,3.229 false 4.781,3.125 5.177,3.198 false 0.167,0.156 0.396,0.417 0.229,0.26 10 *a 2.396,0.208 2.729,0.49 0.333,0.281 10 *b 1.344,1.354 1.542,1.594 0.198,0.24 10 *c 0.875,0.396 1.135,0.646 0.26,0.25 10 *d 0.083,1.708 0.365,1.979 0.281,0.271 12 *A 3.948,1.698 4.292,1.958 0.344,0.26 12 *B 2.063,1.823 2.24,2.052 0.177,0.229 10 C 5.417,2.583 5.646,2.833 0.229,0.25 10 D 1.688,3.427 1.875,3.677 0.188,0.25 10 *e 5.26,3.375 5.479,3.604 0.219,0.229 10 *e 1.375,3 1.563,3.281 0.188,0.281 10 *1 1.115,2.385 1.385,2.646 0.271,0.26 10 B 4.583,2.365 4.844,2.646 0.26,0.281 10 B 2.813,2.573 2.969,2.771 0.156,0.198 10 A 6.292,2.229 6.438,2.479 0.146,0.25 10 A 4.615,3.031 4.802,3.26 0.188,0.229 10 *1
*A Pressing Forward *B Pulling
*1 Black Out Tape - -
*a Side View *b Non-padded Side
*c Padded Side *d Squeegee
*e Release Paper - -


Standard Measurement:
Area Measurement Area Measurement
A 10 to 20 mm (0.394 to 0.787 in.) B 30 to 70 mm/sec. (1.18 to 2.76 in./sec.)
C 40 to 50° (for pressing forward) D 30 to 45° (for pulling)


NOTICE:

Be sure to observe the specified pressing speed, force and angle of the squeegee to avoid wrinkles or air bubbles.


HINT:
·

Either angle of the squeegee (pressing forward or pulling) is acceptable.

·

Be sure to apply the tape while removing the release paper 10 to 20 mm (0.394 to 0.787 in.) from the edge of the squeegee.





f.

Key points for installation of the tape (How to use a squeegee and installation procedure for hemmed surfaces)

i.
B147253C13
1.188,0.708 0.844,0.25 false 0.844,1 1.115,1.271 0.271,0.271 10 *e 1.396,0.521 1.656,0.771 0.26,0.25 10 *d 2.01,0.479 2.26,0.76 0.25,0.281 10 *c 0.677,0.146 0.938,0.396 0.26,0.25 10 *a 1.552,1.823 1.896,2.083 0.344,0.26 10 *b
*a Squeegee
*b Hem
*c First
*d Second
*e Third


If it is difficult to apply the tape, install it in several steps as shown in the illustration. Use your fingers or the padded surface of a squeegee to slowly apply the tape to the hem of the vehicle, especially for a small hem.

HINT:

When applying tape to the backside of a hem, remove the release paper and use your fingers or the padded surface of a squeegee.




g.

Key points for installation of the tape (How to use a squeegee and installation procedure for corners)

i.

Remove the release paper and apply the tape carefully with your fingers.


ii.

Before applying the tape to each corner, heat the tape using a heat light and gradually apply it, avoiding wrinkles on the tape to achieve a neat finish.



h.

Check after installation

i.

After completing the installation, check if the tape is installed neatly. If the tape is not installed neatly, install a new tape.

NOTICE:

Do not reuse the tape.




Hide 75922M 2.INSTALL NO. 1 BLACK OUT TAPE LH

a.

Refer to the illustration to position a new No. 1 black out tape LH.

B524073C01
1.948,5.844 2.313,5.615 false 4.865,1.385 4.417,0.74 false 4.917,3.844 5.25,3.906 true 0.771,6.219 1.167,6.146 false 1.177,6.104 0.802,5.906 false 1.146,1.417 1.417,1.625 0.271,0.208 12 true *A 2.396,1.427 2.635,1.635 0.24,0.208 12 true *B 2.25,3.448 2.375,3.646 0.125,0.198 10 true a 2.833,3.208 2.958,3.406 0.125,0.198 10 true a 1.417,6.469 1.875,6.667 0.458,0.198 10 false a - a 2.344,5.479 2.656,5.677 0.313,0.198 10 false *c 4.281,0.531 4.594,0.729 0.313,0.198 10 false *a 5.302,3.833 5.615,4.031 0.313,0.198 10 false *b 0.594,6.156 0.906,6.354 0.313,0.198 10 false *a 0.646,5.781 0.958,5.979 0.313,0.198 10 false *b 3.813,6.323 4.125,6.521 0.313,0.198 10 false *d 5.948,6.333 6.26,6.531 0.313,0.198 10 false *e 0.948,6.448 1.094,6.635 0.146,0.188 10 false A 2.396,6.021 2.573,6.208 0.177,0.188 10 false B 4.771,5.583 4.958,5.802 0.188,0.219 10 false C 6.729,5.5 6.906,5.688 0.177,0.188 10 false D
*A for RH Side *B for LH Side
*a Point A *b Point B
*c Edge of Curved Surface *d When removing Front Door Weatherstrip LH
*e When installing Front Door Weatherstrip LH - -


Standard Measurement:
Area Measurement Area Measurement
A -1.0 to 1.0mm (-0.0394 to 0.0394 in.) B 2.0 mm (0.0787 in.)
C 4.0 mm (0.156 in.) D 4.4 mm (0.173 in.)



b.

Remove the release paper and install the No. 1 black out tape LH.

HINT:

Align the point (A) on the No. 1 black out tape LH with the point (B) on the door frame and install the No. 1 black out tape LH.



Hide 75939 3.INSTALL FRONT DOOR UPPER INNER BLACK OUT TAPE LH

a.

Refer to the illustration to position a new front door upper inner black out tape LH.

B524074C01
6.125,1.302 5.875,1.292 false 5.781,6.385 5.906,6.083 true 6.24,4.354 6.479,4.313 false 2.115,0.521 2.427,0.719 0.313,0.198 12 false *A 3.344,0.51 3.656,0.708 0.313,0.198 12 false *B 6.229,1.229 6.542,1.427 0.313,0.198 10 false *a 2.906,6.063 3.063,6.26 0.156,0.198 10 false a 2.688,6.5 2.844,6.698 0.156,0.198 10 false a 5.708,4.729 6.167,4.927 0.458,0.198 10 false a - a 6.542,4.208 6.854,4.406 0.313,0.198 10 false *c 1.115,3.156 1.271,3.354 0.156,0.198 10 false A 3.719,3.073 3.875,3.271 0.156,0.198 10 false B 5.167,3.146 5.323,3.344 0.156,0.198 10 false C 6.469,4.698 6.625,4.896 0.156,0.198 10 false D 5.302,7.115 5.458,7.313 0.156,0.198 10 false E 0.26,3.167 0.573,3.365 0.313,0.198 10 false *d 2.542,3.125 2.854,3.323 0.313,0.198 10 false *e 5.563,6.406 6,6.615 0.438,0.208 10 true *b, *c
*A for RH Side *B for LH Side
*a Point A *b Point B
*c Edge of Curved Surface *d When removing Front Door Frame Garnish LH
*e When installing Front Door Frame Garnish LH - -


Standard Measurement:
Area Measurement Area Measurement
A 23 mm (0.905 in.) B 10 mm (0.394 in.)
C 1.6 to 3.6 mm (0.0630 to 0.142 in.) D 1.0 mm (0.0394 in.)
E 4.0 mm (0.156 in.) - -



b.

Remove the release paper and install the front door upper inner black out tape LH.

HINT:

Align the point (A) on the front door upper inner black out tape LH with the point (B) on the door frame and install the front door upper inner black out tape LH.



Hide 75969 4.INSTALL FRONT DOOR REAR INNER BLACK OUT TAPE LH

a.

Refer to the illustration to position a new front door rear inner black out tape LH.

B524072C01
5.49,5.938 6.365,6.208 0.875,0.271 5.479,4.667 6.354,4.938 0.875,0.271 5.344,7.844 6.219,8.115 0.875,0.271 6.281,3.063 6.5,2.833 false 1.854,1.083 1.333,1.208 true 5.49,6.073 4.917,5.188 4.917,5.188 4,5.031 false 5.344,8 4.698,6.052 4.698,6.052 4.104,5.604 false 2.438,6.208 2.521,6.073 false 2.438,4.521 2.521,4.385 false 5.469,4.802 4.969,4.604 4.969,4.604 3.906,4.531 false 1.448,4.563 1.906,4.76 0.458,0.198 10 false a - a 1.229,6.427 2.24,6.656 1.01,0.229 10 false b - b , c-c 3.375,4.49 3.5,4.667 0.125,0.177 10 true a 3.75,4.427 3.875,4.604 0.125,0.177 10 true a 3.469,5 3.583,5.177 0.115,0.177 10 true b 3.854,4.948 3.969,5.125 0.115,0.177 10 true b 3.583,5.563 3.719,5.719 0.135,0.156 10 true c 3.969,5.5 4.083,5.677 0.115,0.177 10 true c 4.354,0.385 4.729,0.625 0.375,0.24 12 false *A 5.604,0.385 5.979,0.625 0.375,0.24 12 false *B 6.531,2.708 7.021,2.906 0.49,0.198 10 false *a, *c 0.958,1.135 1.479,1.333 0.521,0.198 10 false *b, *c 0.552,1.677 0.708,1.875 0.156,0.198 10 false A 2.802,2.271 2.958,2.469 0.156,0.198 10 false B 1.469,3.823 1.625,4.021 0.156,0.198 10 false C 1.552,5.563 1.708,5.76 0.156,0.198 10 false D 2.021,4.417 2.177,4.615 0.156,0.198 10 false E 2.052,6.135 2.208,6.333 0.156,0.198 10 false F 1.104,2.5 1.417,2.698 0.313,0.198 10 false *d 2.604,2.5 2.917,2.698 0.313,0.198 10 false *e 0.99,7 1.302,7.198 0.313,0.198 10 false *f 3.031,6.979 3.344,7.177 0.313,0.198 10 false *g 0.896,7.781 1.052,7.979 0.156,0.198 10 false G 2.99,8.052 3.146,8.25 0.156,0.198 10 false H 2.344,4.521 2.656,4.719 0.313,0.198 10 false *c 2.344,6.219 2.656,6.417 0.313,0.198 10 false *c
*A for RH Side *B for LH Side
*a Point A *b Point B
*c Edge of Curved Surface *d When removing Front Door Frame Garnish LH
*e When installing Front Door Frame Garnish LH *f When removing Front Door Weatherstrip LH
*g When installing Front Door Weatherstrip LH - -


Standard Measurement:
Area Measurement Area Measurement
A 43 mm (1.69 in.) B 10 mm (0.394 in.)
C 1.2 mm (0.0472 in.) D -1.0 to 1.0 mm (-0.0394 to 0.0394 in.)
E 3.0 mm (0.118 in.) F 3.0 mm (0.118 in.)
G 19 mm (0.748 in.) H 5.0 mm (0.197 in.)



b.

Remove the release paper and install the front door rear inner black out tape LH.

HINT:

Align the point (A) on the front door rear inner black out tape LH with the point (B) on the door frame and install the front door rear inner black out tape LH.



Hide 67402F 7.INSTALL FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY LH

Click hereVehicle Exterior>DOOR / HATCH>FRONT DOOR>REASSEMBLY

Hide 16.INSTALL MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)

Click hereVehicle Exterior>DOOR / HATCH>FRONT DOOR>REASSEMBLY

Hide 17.INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)

Click hereVehicle Exterior>DOOR / HATCH>FRONT DOOR>REASSEMBLY

Hide 21. INITIALIZATION AFTER RECONNECTING BATTERY TERMINAL

HINT:

When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART