EXTERIOR PANELS / TRIM REAR DOOR WINDOW FRAME MOULDING INSTALLATION

Hide Display 75764A 1.INSTALL REAR DOOR UPPER WINDOW FRAME MOULDING LH

a.

Attach the guide to temporarily install the rear door upper window frame moulding LH to the rear door frame.

b.

Using an air riveter or hand riveter with a nose piece, install the rear door upper window frame moulding LH with 4 new φ4.0 mm (0.157 in.) waterproof rivets.

NOTICE:

·

1.229,1.042 1.083,1.573 1.083,1.573 1.271,2.281 false 1.083,1.573 0.813,1.573 false 1.75,0.833 2.031,1.583 2.031,1.583 1.74,2.521 false 2.031,1.573 2.313,1.573 false 2.271,0.542 2.469,0.74 0.198,0.198 10 false *a 2.271,2.385 2.49,2.583 0.219,0.198 10 false *b 0.594,1.479 0.781,1.677 0.188,0.198 10 false *1 2.354,1.5 2.542,1.677 0.188,0.177 10 false *2

*1	Riveter
*2	Mandrel
*a	INCORRECT
*b	CORRECT

Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.

·

2.325,0.536 2.513,0.713 0.189,0.177 10 *a 2.325,1.527 2.5,1.705 0.175,0.177 10 *a 2.434,2.73 2.634,2.907 0.2,0.177 10 *b 0.72,0.066 1.023,0.066 false 0.818,1.11 1.018,1.11 false 1.043,2.324 1.223,2.477 0.181,0.153 10 *1 1.043,1.044 1.223,1.196 0.181,0.153 10 *1 1.043,0.0040 1.223,0.157 0.181,0.153 10 *1 0.818,2.402 1.018,2.402 false

*1	Riveter
*a	INCORRECT
*b	CORRECT

Confirm that the rivets are seated properly against the rear door upper window frame moulding LH.

·

Do not tilt the riveter when installing the rivet to the rear door upper window frame moulding LH.

·

Do not leave any space between the rivet head and rear door upper window frame moulding LH.

·

2.304,0.996 2.504,1.173 0.2,0.177 10 *a 2.408,2.434 2.62,2.612 0.211,0.177 10 *b 0.978,0.515 1.173,0.686 0.195,0.171 10 *1 0.735,0.603 0.941,0.603 false 0.973,2.023 1.182,2.194 0.209,0.171 10 *1 0.731,2.111 0.937,2.111 false

*1	Riveter
*a	INCORRECT
*b	CORRECT

Do not leave any space between the rear door upper window frame moulding LH and rear door panel. Firmly hold together the 2 items while installing the rivet.

HINT:: If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.

Hide Display 75766B 2.INSTALL REAR DOOR WINDOW FRAME MOULDING LH (REAR PILLAR SIDE)

a.

Attach the guide to temporarily install the rear door window frame moulding LH (rear pillar side) to the rear door frame.

b.

Using an air riveter or hand riveter with a nose piece, install the rear door window frame moulding LH (rear pillar side) with 3 new φ4.0 mm (0.157 in.) waterproof rivets.

NOTICE:

·

1.229,1.042 1.083,1.573 1.083,1.573 1.271,2.281 false 1.083,1.573 0.813,1.573 false 1.75,0.833 2.031,1.583 2.031,1.583 1.74,2.521 false 2.031,1.573 2.313,1.573 false 2.271,0.542 2.469,0.74 0.198,0.198 10 false *a 2.271,2.385 2.49,2.583 0.219,0.198 10 false *b 0.594,1.479 0.781,1.677 0.188,0.198 10 false *1 2.354,1.5 2.542,1.677 0.188,0.177 10 false *2

*1	Riveter
*2	Mandrel
*a	INCORRECT
*b	CORRECT

Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.

·

2.325,0.536 2.513,0.713 0.189,0.177 10 *a 2.325,1.527 2.5,1.705 0.175,0.177 10 *a 2.434,2.73 2.634,2.907 0.2,0.177 10 *b 0.72,0.066 1.023,0.066 false 0.818,1.11 1.018,1.11 false 1.043,2.324 1.223,2.477 0.181,0.153 10 *1 1.043,1.044 1.223,1.196 0.181,0.153 10 *1 1.043,0.0040 1.223,0.157 0.181,0.153 10 *1 0.818,2.402 1.018,2.402 false

*1	Riveter
*a	INCORRECT
*b	CORRECT

Confirm that the rivets are seated properly against the rear door window frame moulding LH (rear pillar side).

·

Do not tilt the riveter when installing the rivet to the rear door window frame moulding LH (rear pillar side).

·

Do not leave any space between the rivet head and rear door window frame moulding LH (rear pillar side).

·

2.304,0.996 2.504,1.173 0.2,0.177 10 *a 2.408,2.434 2.62,2.612 0.211,0.177 10 *b 0.978,0.515 1.173,0.686 0.195,0.171 10 *1 0.735,0.603 0.941,0.603 false 0.973,2.023 1.182,2.194 0.209,0.171 10 *1 0.731,2.111 0.937,2.111 false

*1	Riveter
*a	INCORRECT
*b	CORRECT

Do not leave any space between the rear door window frame moulding LH (rear pillar side) and rear door panel. Firmly hold together the 2 items while installing the rivet.

HINT:: If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.

Hide Display 67846A 3.INSTALL REAR DOOR FRONT OUTSIDE SEAL LH

a.

0,0 0,0 false

Install in this Direction

Install the rear door front outside seal LH.

Hide Display 75762B 4.INSTALL REAR DOOR WINDOW FRAME MOULDING LH (CENTER PILLAR SIDE)

HINT:: When installing a new rear door window frame moulding LH (center pillar side), heat the rear door panel and rear door window frame moulding LH (center pillar side) using a heat light.

Heating Temperature
Item	Temperature
Rear Door Panel	40 to 60°C (104 to 140°F)
Rear Door Window Frame Moulding LH (Center Pillar Side)	20 to 30°C (68 to 86°F)

CAUTION:

2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b

*a	Heated Part
*b	Heat Light

·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.

NOTICE:: Do not heat the rear door panel and rear door window frame moulding LH (center pillar side) excessively.

a.

Clean the rear door panel surface.

i.

Using a heat light, heat the rear door panel surface.

ii.

Remove any double-sided tape from the rear door panel.

iii.

Wipe off any tape adhesive residue with cleaner.

NOTICE:: ·

Installing the rear door window frame moulding LH (center pillar side) with any double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

b.

Install a new rear door window frame moulding LH (center pillar side).

i.

Using a heat light, heat the rear door panel and rear door window frame moulding LH (center pillar side).

ii.

Remove the release paper from the rear door window frame moulding LH (center pillar side).

HINT:: After removing the release paper, keep the exposed adhesive free from foreign matter.

iii.

0.917,1.677 1.573,1.448 true 0.729,1.635 0.917,1.813 0.188,0.177 10 true *a

*a	Double-sided Tape
	Install in this Direction (1)
	Install in this Direction (2)

Attach the guide and clip and attach the double-sided tape and caulking sponge to install the rear door window frame moulding LH (center pillar side).

HINT:: Press the rear door window frame moulding LH (center pillar side) firmly to install it.

c.

Remove the protective tape.

Hide Display 67872 5.INSTALL REAR DOOR WEATHERSTRIP LH

a.

Attach the clip and install the rear door weatherstrip LH.

b.

Install the clip.

c.

1.396,1.208 1.708,1.365 0.313,0.156 10 false *a 1.385,2.229 1.698,2.385 0.313,0.156 10 false *b

*a	Correct
*b	Incorrect

Check that the rear door weatherstrip LH is securely installed to the rail of the rear door upper window frame moulding LH as shown in the illustration.