RM36D0EC _52 Drivetrain _083070 DRIVE SHAFT / PROPELLER SHAFT _0403350 REAR DRIVE SHAFT ASSEMBLY A

DRIVE SHAFT / PROPELLER SHAFT REAR DRIVE SHAFT ASSEMBLY REASSEMBLY

CAUTION / NOTICE / HINT

NOTICE:: ·

When using a vise, place aluminum plates between the part and vise.

·

When using a vise, do not overtighten it.

HINT:

Use the same procedure for the RH and LH sides.

The procedure listed below is for the LH side.

Refer to the illustration to confirm the type of drive shaft assembly.

0.323,0.333 0.698,0.573 0.375,0.24 12 false *A 4.344,0.365 4.719,0.604 0.375,0.24 12 false *B

for Type A

for Type B

PROCEDURE

Hide Display 1.INSTALL OUTBOARD JOINT BOOT (for Type A)

1.917,0.885 2.427,0.375 2.427,0.375 2.792,0.375 false 2.823,0.281 3.177,0.49 0.354,0.208 10 *a

*a	Protective Tape

Wrap the splines of the rear drive shaft outboard joint shaft assembly with protective tape to prevent the boot from being damaged.

1.115,1.719 1.115,1.427 false 1.656,1.74 1.656,1.479 false 2.344,1.74 2.344,1.438 false 2.979,1.75 2.979,1.229 false 1.063,1.781 1.375,1.938 0.313,0.156 10 *1 1.604,1.792 1.917,1.948 0.313,0.156 10 *2 2.281,1.781 2.594,1.938 0.313,0.156 10 *3 2.948,1.792 3.26,1.948 0.313,0.156 10 *4

*1	Rear Drive Outboard Joint Shaft Assembly
*2	Rear No. 2 Drive Shaft Outboard Joint Boot Clamp
*3	Rear Drive Shaft Outboard Joint Boot
*4	Rear Drive Shaft Outboard Joint Boot Clamp
	Outboard Joint Side
	Inboard Joint Side

Install new parts to the rear drive shaft outboard joint shaft assembly in the following order:

Rear No. 2 drive shaft outboard joint boot clamp

ii.

Rear drive shaft outboard joint boot

iii.

Rear drive shaft outboard joint boot clamp

Pack the joint portion of the rear drive shaft outboard joint shaft assembly and outboard joint boot with grease.

Standard Grease Capacity:: 45.0 to 65.0 g (1.59 to 2.29 oz)

Install the rear drive shaft outboard joint boot to the rear drive shaft outboard joint shaft assembly groove.

NOTICE:: ·

Do not allow grease to adhere to the boot clamp track of the rear drive shaft outboard joint boot.

·

Keep the inside of the rear drive shaft outboard joint boot free of foreign matter.

Hide Display 2.INSTALL OUTBOARD JOINT BOOT (for Type B)

1.917,0.885 2.427,0.375 2.427,0.375 2.792,0.375 false 2.823,0.281 3.177,0.49 0.354,0.208 10 *a

*a	Protective Tape

Wrap the splines of the rear drive shaft outboard joint shaft assembly with protective tape to prevent the boot from being damaged.

1.115,1.719 1.115,1.427 false 1.656,1.74 1.656,1.479 false 2.438,1.719 2.438,1.458 false 2.979,1.75 2.979,1.229 false 1.063,1.781 1.375,1.938 0.313,0.156 10 false *1 1.604,1.792 1.917,1.948 0.313,0.156 10 false *2 2.396,1.781 2.708,1.938 0.313,0.156 10 false *3 2.948,1.792 3.26,1.948 0.313,0.156 10 false *4

*1	Rear Drive Shaft Outboard Joint Shaft Assembly
*2	Rear No. 2 Drive Shaft Outboard Joint Boot Clamp
*3	Rear Drive Shaft Outboard Joint Boot
*4	Rear Drive Shaft Outboard Joint Boot Clamp
	Outboard Joint Side
	Inboard Joint Side

Install new parts to the rear drive shaft outboard joint shaft assembly in the following order:

Rear No. 2 drive shaft outboard joint boot clamp

ii.

Rear drive shaft outboard joint boot

iii.

Rear drive shaft outboard joint boot clamp

Pack the joint portion of the rear drive shaft outboard joint shaft assembly and rear drive shaft outboard joint boot with grease.

Standard Grease Capacity:: 30 to 35 g (1.06 to 1.23 oz)

Install the rear drive shaft outboard joint boot to the rear drive shaft outboard joint shaft assembly groove.

NOTICE:: ·

Do not allow grease to adhere to the boot clamp track of the outboard joint boot.

·

Keep the inside of the outboard joint boot free of foreign matter.

Hide Display 42346F 3.INSTALL REAR NO. 2 DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP LH (for Type A)

Using a screwdriver, install the rear No. 2 drive shaft outboard joint boot clamp LH as shown in the illustration.

NOTICE:: Be careful not to damage the outboard joint boot.

Hide Display 42346F 4.INSTALL REAR NO. 2 DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP LH (for Type B)

0.698,0.635 0.906,0.635 0.906,0.635 1.542,1.021 false 2.75,0.646 3.063,0.844 0.313,0.198 10 false *a 1.26,0.302 1.573,0.5 0.313,0.198 10 false *b 0.333,0.563 0.792,0.76 0.458,0.198 10 false SST

*a	Turn
*b	Hold

Install SST to the rear No. 2 drive shaft outboard joint boot clamp LH, and then while pressing the outboard joint boot, slightly tighten the SST bolt.

SST: 09521-24010

NOTICE:: ·

Correctly set the rear No. 2 drive shaft outboard joint boot clamp LH to the guide groove.

·

Do not damage the outboard joint boot.

Tighten SST so that the rear No. 2 drive shaft outboard joint boot clamp is pinched.

Clearance:: 2.8 to 3.6 mm (0.111 to 0.141 in.)

NOTICE:: ·

When tightening SST, make sure the clearance of the rear No. 2 drive shaft inboard joint boot clamp LH is within the standard clearance.

·

Do not damage the outboard joint boot.

Remove SST from the rear No. 2 drive shaft outboard joint boot clamp LH.

2.115,1.031 2.74,1.885 2.74,1.885 2.917,1.885 true 2.979,1.802 3.427,2.042 0.448,0.24 10 false SST

Using SST, measure the clearance of the rear No. 2 drive shaft outboard joint boot clamp.

SST: 09240-00021

Clearance:: 2.8 to 3.6 mm (0.111 to 0.141 in.)

NOTICE:: If the measured value exceeds the specified value, retighten the rear drive shaft No. 2 axle inboard joint boot clamp.

Hide Display 42346D 5.INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP LH (for Type A)

1.146,1.615 1.354,1.615 1.354,1.615 1.75,0.99 true 2.271,1.719 2.583,1.917 0.313,0.198 10 *a 2.188,0.083 2.5,0.281 0.313,0.198 10 *b 0.823,1.521 1.135,1.719 0.313,0.198 10 SST

*a	Turn
*b	Hold

Install SST to the rear drive shaft ouboard joint boot clamp LH, and then while pressing the outboard joint boot, slightly tighten the SST bolt.

SST: 09521-24010

NOTICE:: ·

Correctly set the rear drive shaft outboard joint boot clamp LH to the guide groove.

·

Do not damage the outboard joint boot.

Tighten SST so that the rear drive shaft outboard joint boot clamp LH is pinched.

Clearance:: 1.2 to 4.0 mm (0.048 to 0.157 in.)

NOTICE:: ·

When tightening SST, make sure the clearance of the rear drive shaft outboard joint boot clamp LH is within the standard clearance.

·

Do not damage the outboard joint boot.

Remove SST from the rear 2 drive shaft outboard joint boot clamp LH.

1.75,1.375 2.177,1.865 2.177,1.865 2.365,1.865 true 2.417,1.75 2.875,1.948 0.458,0.198 10 SST

Using SST, measure the clearance of the rear drive shaft outboard joint boot clamp LH.

SST: 09240-00021

Clearance:: 1.2 to 4.0 mm (0.048 to 0.157 in.)

NOTICE:: If the measured value exceeds the specified value, retighten the rear drive shaft outboard joint boot clamp LH.

Hide Display 42346D 6.INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP LH (for Type B)

1.115,1.75 1.521,1.75 1.521,1.75 2,1.208 true 0.833,1.677 1.292,1.875 0.458,0.198 10 false SST 1.583,0.167 2.042,0.365 0.458,0.198 10 false *b 2.5,1.74 2.958,1.938 0.458,0.198 10 false *a

*a	Turn
*b	Hold

Install SST to the rear drive shaft outboard joint boot clamp LH, and then while pressing the outboard joint boot, slightly tighten the SST bolt.

SST: 09521-24010

NOTICE:: ·

Correctly set the rear drive shaft outboard joint boot clamp LH to the guide groove.

·

Do not damage the outboard joint boot.

Tighten SST so that the rear drive shaft outboard joint boot clamp LH is pinched.

Clearance:: 2.8 to 3.6 mm (0.111 to 0.141 in.)

NOTICE:: ·

When tightening SST, make sure the clearance of the rear No. 2 drive shaft inboard joint boot clamp LH is within the standard clearance.

·

Do not damage the outboard joint boot.

Remove SST from the rear drive shaft outboard joint boot clamp LH.

1.896,1.365 2.604,1.365 true 2.719,1.281 3.177,1.479 0.458,0.198 10 false SST

Using SST, measure the clearance of the rear drive shaft outboard joint boot clamp LH.

SST: 09240-00021

Clearance:: 2.8 to 3.6 mm (0.111 to 0.141 in.)

NOTICE:: If the measured value exceeds the specified value, retighten the rear drive shaft outboard joint boot clamp.

Hide Display 42360D 7.INSTALL REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY LH (for Type A)

Wrap the spline of the rear drive shaft outboard joint shaft assembly with protective tape to prevent the boot from being damaged.

0.688,1.875 0.688,1.333 false 1.698,1.854 1.698,1.615 false 2.49,1.875 2.49,1.667 false 2.927,1.885 2.927,1.25 false 0.625,1.896 0.938,2.052 0.313,0.156 10 *1 1.635,1.896 1.948,2.052 0.313,0.156 10 *2 2.417,1.906 2.729,2.063 0.313,0.156 10 *3 2.875,1.896 3.188,2.052 0.313,0.156 10 *a

*1	Rear Drive Shaft Inboard Joint Boot Clamp LH
*2	Rear Drive Shaft Inboard Joint Boot LH
*3	Rear No. 2 Drive Shaft Inboard Joint Boot Clamp LH
*a	Protective Tape
	Outboard Joint Side
	Inboard Joint Side

Install new parts to the rear drive outboard joint shaft assembly LH in the following order.

Rear drive shaft inboard joint boot clamp LH

ii.

Inboard joint boot

iii.

Rear No. 2 drive shaft inboard joint boot clamp LH

Remove the protective tape from the rear drive outboard joint shaft assembly LH.

1.438,1.323 1.969,1.333 1.969,1.333 1.354,1.271 true 2.021,1.26 2.188,1.417 0.167,0.156 10 false *a

Matchmark

Align the matchmarks placed before removal and install the inner race to the rear drive shaft outboard joint shaft assembly LH using a brass bar and a hammer.

Using a snap ring expander, install a new snap ring.

NOTICE:: The snap ring should be installed completely.

2.635,1.521 3.135,1.385 3.135,1.385 2.792,1.323 false 2.688,1.427 3.135,1.385 false 3.177,1.302 3.354,1.479 0.177,0.177 10 false *a

Matchmark

Align the matchmarks placed before removal and install the ball cage to the inner race.

Install the 6 balls with grease to the inner race.

NOTICE:: Do not drop the balls.

HINT:: Apply grease onto the balls to keep them from falling.

Pack the rear drive shaft inboard joint assembly LH and inboard joint boot with grease from the boot kit.

Standard Grease Capacity:: 85.0 to 105.0 g (3.00 to 3.70 oz)

1.552,1.156 1.083,0.625 1.083,0.625 1.865,0.729 true 0.906,0.531 1.219,0.688 0.313,0.156 10 false *a

Matchmark

Align the matchmarks and install the rear drive shaft inboard joint assembly LH to the rear drive outboard joint shaft assembly LH.

Using a screwdriver, install a new drive shaft snap ring to the rear drive shaft inboard joint assembly LH.

Hide Display 42360D 8.INSTALL REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY LH (for Type B)

*1	Rear Drive Shaft Inboard Joint Boot Clamp
*2	Rear Drive Shaft Inboard Joint Boot
*3	Rear No. 2 Drive Shaft Inboard Joint Boot Clamp
*a	Protective Tape
	Outboard Joint Side
	Inboard Joint Side

Install new parts to the rear drive shaft outboard joint shaft assembly in the following order:

Rear drive shaft inboard joint boot clamp

ii.

Rear drive shaft inboard joint boot

iii.

Rear No. 2 drive shaft inboard joint boot clamp

Secure the drive shaft in a vise between aluminum plates.

NOTICE:: Do not overtighten the vise.

Remove the protective tape.

1.542,1.615 2.354,1.781 2.354,1.781 2.073,1.281 false 2.396,1.719 2.594,1.885 0.198,0.167 10 *a

Matchmark

Align the matchmarks and install the tripod joint to the rear drive shaft outboard joint shaft assembly.

NOTICE:: Face the serrated side of the tripod joint outward and install it to the outboard joint end.

Using a brass bar and a hammer, install the tripod joint to the rear drive shaft outboard joint shaft assembly.

NOTICE:: ·

Do not tap the rollers.

·

Keep the tripod joint free of foreign matter.

·

Be sure to install the tripod joint in the correct direction.

Using a snap ring expander, install a new shaft snap ring to the rear drive shaft outboard joint shaft assembly.

Pack the rear drive shaft inboard joint assembly and rear drive shaft inboard joint boot with grease.

Standard Grease Capacity:: 114 to 124 g (4.02 to 4.37 oz)

1.76,1 1.333,0.25 1.333,0.25 2.083,0.594 true 1.125,0.125 1.844,0.271 0.719,0.146 10 false *a

Matchmark

Align the matchmarks and install the rear drive inboard joint assembly to the rear drive outboard joint shaft assembly.

Hide Display 9.INSTALL INBOARD JOINT BOOT (for Type A)

Install the inboard joint boot to the rear drive shaft inboard joint assembly.

1.438,1.521 1.656,1.74 0.219,0.219 10 (A)

Check whether the drive shaft dimension (A) is within specification.

for Gasoline Model

Length (A):

Item		Length
for Torque Vectoring Differential	LH Side	626.4 mm (2.05 ft.)
for Torque Vectoring Differential	RH Side	611.4 mm (2.01 ft.)
except Torque Vectoring Differential		755.3 mm (2.48 ft.)

ii.

for HV Model

Length (A):

Item	Length
LH Side	718.4 mm (2.36 ft.)
RH Side	791.4 mm (2.60 ft.)

NOTICE:: Keep the drive shaft assembly level during inspection.

If the boots are stretched or contracted, correct them.

Hide Display 10.INSTALL INBOARD JOINT BOOT (for Type B)

Install the rear drive shaft inboard joint boot to the rear drive shaft inboard joint assembly.

1.573,1.688 1.802,1.865 0.229,0.177 10 false A

Check whether the drive shaft dimension (A) is within specification.

Length (A):

Item	Length
LH Side	754.35 mm (2.47 ft.)
RH Side	790.45 mm (2.59 ft.)

Hide Display 42347F 11.INSTALL REAR NO. 2 DRIVE SHAFT INBOARD JOINT BOOT CLAMP LH (for Type A)

1.469,0.979 1.063,0.583 1.063,0.583 0.656,0.583 false 0.365,0.521 0.823,0.719 0.458,0.198 10 false SST 1.823,0.083 2.281,0.281 0.458,0.198 10 false *b 2.969,0.104 3.427,0.302 0.458,0.198 10 false *a

*a	Turn
*b	Hold

Install SST to the rear No. 2 drive shaft inboard joint boot clamp LH, and then while pressing the outboard joint boot, slightly tighten the SST bolt.

SST: 09521-24010

NOTICE:: ·

Correctly set the rear No. 2 drive shaft inboard joint boot clamp LH to the guide groove.

·

Do not damage the outboard joint boot.

Tighten SST so that the rear No. 2 drive shaft inboard joint boot clamp LH is pinched.

Standard clearance:: 1.2 to 4.0 mm (0.047 to 0.157 in.)

NOTICE:: ·

When tightening SST, make sure the clearance of the rear No. 2 drive shaft inboard joint boot clamp LH is within the standard clearance.

·

Do not damage the inboard joint boot.

Remove SST from the rear No. 2 drive shaft inboard joint boot clamp LH.

2.083,1 2.5,0.25 2.5,0.25 2.667,0.25 false 2.708,0.188 3.333,0.521 0.625,0.333 10 false SST

Using SST, measure the clearance of the rear drive shaft inboard joint boot clamp.

SST: 09240-00021

Clearance:: 1.2 to 4.0 mm (0.048 to 0.157 in.)

NOTICE:: If the measured value exceeds the specified value, retighten the rear drive shaft No. 2 axle inboard joint boot clamp.

Hide Display 42347E 12.INSTALL REAR NO. 2 DRIVE SHAFT INBOARD JOINT BOOT CLAMP LH (for Type B)

Using needle-nose pliers, install the rear No. 2 drive shaft inboard joint boot clamp LH as shown in the illustration.

NOTICE:: Be careful not to damage the inboard joint boot.

Hide Display 42347D 13.INSTALL REAR DRIVE SHAFT INBOARD JOINT BOOT CLAMP LH (for Type A)

1.74,1.396 2.104,1.708 2.104,1.708 2.729,1.708 true 2.781,1.625 3.24,1.823 0.458,0.198 10 false SST 2.99,0.125 3.302,0.281 0.313,0.156 10 false *a 1.646,0.51 1.958,0.667 0.313,0.156 10 false *b

*a	Turn
*b	Hold

Install SST to the rear drive shaft inboard joint boot clamp LH, and then while pressing the inboard joint boot, slightly tighten the SST bolt.

SST: 09521-24010

NOTICE:: ·

Correctly set the rear drive shaft inboard joint boot clamp LH to the guide groove.

·

Do not damage the outboard joint boot.

Tighten SST so that the rear drive shaft inboard joint boot clamp LH is pinched.

NOTICE:: ·

When tightening SST, make sure the clearance of the rear drive shaft inboard joint boot clamp LH is within the standard clearance.

·

Do not damage the inboard joint boot.

Remove SST from the rear drive shaft inboard joint boot clamp LH.

1.531,1.5 2.365,1.5 false 2.406,1.417 2.854,1.667 0.448,0.25 10 false SST

Using SST, measure the clearance of the rear drive shaft inboard joint boot clamp.

SST: 09240-00021

Clearance:: 1.2 to 4.0 mm (0.048 to 0.157 in.)

If the clearance is not as specified, retighten SST.

NOTICE:: If the measured value exceeds the specified value, retighten the rear drive shaft inboard joint boot clamp LH.

Hide Display 42347D 14.INSTALL REAR DRIVE SHAFT INBOARD JOINT BOOT CLAMP LH (for Type B)

HINT:: Use the same procedure described for the rear No. 2 drive shaft inboard joint boot clamp LH.

Hide Display 15.INSPECT REAR DRIVE SHAFT

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