RM36D0EC _53 Suspension _083074 REAR SUSPENSION _0402688 REAR SUSPENSION MEMBER(for 2WD) A

REAR SUSPENSION REAR SUSPENSION MEMBER(for 2WD) INSTALLATION

PROCEDURE

Hide Display 1.INSTALL HOLE PLUG

1.552,0.031 2.052,0.365 0.5,0.333 10 false A 0.51,0.281 1.01,0.615 0.5,0.333 10 false A 2.083,0.792 2.583,1.125 0.5,0.333 10 false A 3.167,0.698 3.406,0.948 0.24,0.25 10 false A 1.792,0.49 2.031,0.74 0.24,0.25 10 false B 0.99,0.198 1.229,0.448 0.24,0.25 10 false B

Install the 6 hole plugs to the rear suspension member sub-assembly.

HINT:: There are 2 different shapes of hole plug.

Hide Display 52271E 2.INSTALL REAR SUSPENSION MEMBER FRONT BODY MOUNTING CUSHION (for LH Side)

0.167,0.167 0.583,0.5 0.417,0.333 10 false *a

*a	View from Underneath
	Front of the Vehicle
	Outside of the Vehicle

Confirm the installation direction and temporarily install a new rear suspension member front body mounting cushion.

NOTICE:: ·

Position the rear suspension member front body mounting cushion in the correct direction.

·

Do not apply lubricant to the outer sleeve of the rear suspension member front body mounting cushion.

2.469,0.552 2.802,0.552 false 2.219,1.333 2.719,1.333 true 2.833,0.49 3.333,0.74 0.5,0.25 10 false SST 2.76,1.271 3.26,1.521 0.5,0.25 10 false SST

Install SST as shown in the illustration.

SST: 09570-24011
09830-10010 (09830-01010, 09830-01020, 09830-01040, 09830-01050)

NOTICE:: Apply molybdenum grease to the threads and tip of the SST center bolt before use.

2.208,1.333 2.458,1.333 false 1.5,0.396 1.667,0.396 1.667,0.396 1.781,0.708 true 1.146,1.969 1.396,2.135 0.25,0.167 10 false *a 2.5,1.271 3,1.521 0.5,0.25 10 false SST 1.188,0.333 1.688,0.583 0.5,0.25 10 false SST

*a	Hold
	Turn

Using SST, install the rear suspension member front body mounting cushion until there is no clearance between the rear suspension member sub-assembly and rear suspension member front body mounting cushion.

SST: 09570-24011
09830-10010 (09830-01010, 09830-01020, 09830-01040, 09830-01050)

NOTICE:: If the rear suspension member sub-assembly is scratched, apply paint to the scratched areas of the rear suspension member sub-assembly.

Remove SST from the rear suspension member sub-assembly.

Hide Display 52271E 3.INSTALL REAR SUSPENSION MEMBER FRONT BODY MOUNTING CUSHION (for RH Side)

0.167,0.167 0.5,0.5 0.333,0.333 10 false *a

*a	View from Underneath
	Front of the Vehicle
	Outside of the Vehicle

Confirm the installation direction and temporarily install a new rear suspension member front body mounting cushion.

NOTICE:: ·

Position the rear suspension member front body mounting cushion in the correct direction.

·

Do not apply lubricant to the outer sleeve of the rear suspension member front body mounting cushion.

Install SST using the same procedure as for the rear suspension member front body mounting cushion (for LH Side).

SST: 09570-24011
09830-10010 (09830-01010, 09830-01020, 09830-01040, 09830-01050)

NOTICE:: Apply molybdenum grease to the threads and tip of the SST center bolt before use.

SST: 09570-24011
09830-10010 (09830-01010, 09830-01020, 09830-01040, 09830-01050)

NOTICE:: If the rear suspension member sub-assembly is scratched, apply paint to the scratched areas of the rear suspension member sub-assembly.

HINT:: Perform the same procedure as for the rear suspension member front body mounting cushion (for LH Side).

Remove SST from the rear suspension member sub-assembly.

Hide Display 52275A 4.INSTALL REAR SUSPENSION MEMBER REAR BODY MOUNT CUSHION LH

0.167,0.167 0.417,0.417 0.25,0.25 10 true *a

*a	View from Underneath
	Front of the Vehicle
	Outside of the Vehicle

Confirm the installation direction and temporarily install a new rear suspension member rear body mount cushion LH.

NOTICE:: ·

Position the rear suspension member rear body mount cushion LH in the correct direction.

·

Do not apply lubricant to the outer sleeve of the rear suspension member rear body mount cushion LH.

1.615,1.417 1.885,1.833 1.885,1.833 2.115,1.833 true 0.615,0.25 0.948,0.25 false 2.156,1.771 2.573,2.021 0.417,0.25 10 false SST 0.313,0.188 0.729,0.438 0.417,0.25 10 false SST

Install SST as shown in the illustration.

SST: 09710-28031 (09711-02030, 09711-02040, 94622-51200)
09950-60021 (09951-00720, 09951-00890)

NOTICE:: Apply molybdenum grease to the threads and tip of the SST center bolt before use.

0.833,0.531 1.167,0.531 1.167,0.531 1.333,0.698 false 1.708,1.333 1.875,1.333 false 2.781,1.771 3.115,2.104 0.333,0.333 10 false *a 1.917,1.26 2.333,1.51 0.417,0.25 10 false SST 0.531,0.469 0.948,0.719 0.417,0.25 10 false SST

*a	Hold
	Turn

Using SST, install the rear suspension member rear body mount cushion LH until there is no clearance between the rear suspension member sub-assembly and rear suspension member rear body mount cushion LH.

SST: 09710-28031 (09711-02030, 09711-02040, 94622-51200)
09950-60021 (09951-00720, 09951-00890)

NOTICE:: If the rear suspension member sub-assembly is scratched, apply paint to the scratched areas of the rear suspension member sub-assembly.

Remove SST from the rear suspension member sub-assembly.

Hide Display 52275A 5.INSTALL REAR SUSPENSION MEMBER REAR BODY MOUNT CUSHION RH

0.167,0.167 0.583,0.5 0.417,0.333 10 false *a

*a	View from Underneath
	Front of the Vehicle
	Outside of the Vehicle

Confirm the installation direction and temporarily install a new rear suspension member rear body mount cushion RH.

NOTICE:: ·

Position the rear suspension member rear body mount cushion RH in the correct direction.

·

Do not apply lubricant to the outer sleeve of the rear suspension member rear body mount cushion RH.

Install SST using the same procedure as for the rear suspension member rear body mount cushion LH.

SST: 09710-28031 (09711-02030, 09711-02040, 94622-51200)
09950-60021 (09951-00720, 09951-00890)

NOTICE:: Apply molybdenum grease to the threads and tip of the SST center bolt before use.

Using SST, install the rear suspension member rear body mount cushion RH until there is no clearance between the rear suspension member sub-assembly and rear suspension member rear body mount cushion RH.

SST: 09710-28031 (09711-02030, 09711-02040, 94622-51200)
09950-60021 (09951-00720, 09951-00890)

NOTICE:: If the rear suspension member sub-assembly is scratched, apply paint to the scratched areas of the rear suspension member sub-assembly.

HINT:: Perform the same procedure as for the rear suspension member rear body mount cushion LH.

Remove SST from the rear suspension member sub-assembly.

Hide Display 48790 6.INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH

Click hereSuspension>REAR SUSPENSION>REAR UPPER ARM>INSTALLATION202304,999999,_53,_083074,_0402682,RM100000002AMPV_01_0013,

Hide Display 48770A 7.INSTALL REAR UPPER CONTROL ARM ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 51206A 8.INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY

Install the 4 rear suspension member cushions to the rear suspension member sub-assembly.

HINT:: When reusing the rear suspension member cushion, make sure to check its identification mark and install it to the correct position.

2.917,4.01 2.917,3.76 2.917,3.76 3,3.76 false 0.583,3.833 0.75,3.833 0.75,3.833 0.833,3.917 false 1.396,3.885 1.563,3.885 1.563,3.885 1.646,3.969 false 1.75,4.333 2.167,4.333 2.167,4.333 2.583,4.083 true 1.917,4.333 2.25,4.083 true 3.042,3.698 3.292,3.948 0.25,0.25 10 false *a 0.417,3.771 0.75,4.021 0.333,0.25 10 false *b 1.229,3.802 1.563,4.052 0.333,0.25 10 false *b 1.573,4.26 1.906,4.51 0.333,0.25 10 false *b 0.042,0.208 0.208,0.375 0.167,0.167 10 true A 3.25,0.208 3.417,0.375 0.167,0.167 10 true A 0.198,2.219 0.365,2.385 0.167,0.167 10 true B 3.135,2.25 3.302,2.417 0.167,0.167 10 true B 1.167,2.104 1.333,2.271 0.167,0.167 10 true C 2.167,2.125 2.333,2.292 0.167,0.167 10 true C

*a	Engine Lifter
*b	Attachment
	Attachment and Wooden Block Placement Location

Using an engine lifter and 4 attachments or equivalent tools, support the rear suspension member sub-assembly as shown in the illustration.

CAUTION:: ·

The rear suspension member sub-assembly is a very heavy component. Make sure that it is supported securely.

·

If the rear suspension member sub-assembly is not securely supported, it may drop, resulting in serious injury.

NOTICE:: ·

Use attachments or equivalent tools to keep the rear suspension member sub-assembly level.

·

Keep supporting the rear suspension member sub-assembly until the installation has been completed.

Raise the rear suspension member sub-assembly until there is no clearance between the rear suspension member sub-assembly and vehicle.

Install the rear suspension member sub-assembly with the 2 rear suspension member lower stoppers, rear suspension member lower brace LH and rear suspension member lower brace RH, 2 bolts and 4 nuts.

Torque:: Bolt A : 158 N*m (1611 kgf*cm, 117 ft.*lbf); Nut B : 158 N*m (1611 kgf*cm, 117 ft.*lbf); Nut C : 18 N*m (184 kgf*cm, 13 ft.*lbf)

Hide Display 48790 9.TEMPORARILY INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH

Temporarily install the rear upper control arm assembly LH to the rear axle carrier sub-assembly LH with the bolt and nut.

NOTICE:: ·

Insert the bolt with the threaded end facing the rear of the vehicle.

·

Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

Hide Display 48770A 10.TEMPORARILY INSTALL REAR UPPER CONTROL ARM ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 48720A 11.TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

Click hereSuspension>REAR SUSPENSION>REAR LOWER ARM>INSTALLATION202304,999999,_53,_083074,_0402683,RM100000002AKHI_04_0006,

Hide Display 48710A 12.TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 48740F 13.TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH

Click hereSuspension>REAR SUSPENSION>REAR LOWER ARM>INSTALLATION202304,999999,_53,_083074,_0402683,RM100000002AKHI_04_0016,

Hide Display 48730F 14.TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 48258C 15.INSTALL REAR LOWER COIL SPRING INSULATOR LH

Click hereSuspension>REAR SUSPENSION>REAR COIL SPRING>INSTALLATION202304,999999,_53,_083074,_0402681,RM100000002AKHH_03_0026,

Hide Display 48258B 16.INSTALL REAR LOWER COIL SPRING INSULATOR RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 48231B 17.INSTALL REAR COIL SPRING LH

Click hereSuspension>REAR SUSPENSION>REAR COIL SPRING>INSTALLATION202304,999999,_53,_083074,_0402681,RM100000002AKHH_03_0027,

Hide Display 48231A 18.INSTALL REAR COIL SPRING RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 48812 19.INSTALL REAR STABILIZER BAR

Click hereSuspension>REAR SUSPENSION>REAR STABILIZER BAR>INSTALLATION202104,999999,_53,_083074,_0402685,RM100000001WKLG_01_0002,

Hide Display 47319F 20.CONNECT REAR FLEXIBLE HOSE LH

Connect the rear flexible hose LH to the rear flexible hose bracket with the bolt.

Torque:: 29 N*m (296 kgf*cm, 21 ft.*lbf)

Hide Display 47318F 21.CONNECT REAR FLEXIBLE HOSE RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 22.STABILIZE SUSPENSION

Click hereSuspension>REAR SUSPENSION>REAR SHOCK ABSORBER>INSTALLATION202304,999999,_53,_083074,_0402680,RM100000002AKHG_01_0025,

Hide Display 48840A 23.INSTALL REAR STABILIZER LINK ASSEMBLY LH

Click hereSuspension>REAR SUSPENSION>REAR STABILIZER BAR>INSTALLATION202104,999999,_53,_083074,_0402685,RM100000001WKLG_01_0016,

Hide Display 48830D 24.INSTALL REAR STABILIZER LINK ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 48720A 25.INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

Click hereSuspension>REAR SUSPENSION>REAR LOWER ARM>INSTALLATION202304,999999,_53,_083074,_0402683,RM100000002AKHI_04_0012,

Hide Display 48710A 26.INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 48740F 27.INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH

Install the rear No. 2 suspension arm assembly LH (rear axle carrier sub-assembly side) with the bolt.

Click hereSuspension>REAR SUSPENSION>REAR LOWER ARM>INSTALLATION202304,999999,_53,_083074,_0402683,RM100000002AKHI_04_0022,

Hide Display 48730F 28.INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 48790 29.INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH

Install the rear upper control arm assembly LH to the rear axle carrier sub-assembly LH with the bolt.

Torque:: 73 N*m (744 kgf*cm, 54 ft.*lbf)

NOTICE:: Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

Hide Display 48770A 30.INSTALL REAR UPPER CONTROL ARM ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 58399D 31.INSTALL NO. 2 FLOOR UNDER COVER (for Gasoline Model)

for M20C-FKS:

Click hereEngine / Hybrid System>M20C-FKS (FUEL)>FUEL TANK>INSTALLATION202304,999999,_51,_087038,_0417295,RM100000002AAL4_01_0103,

for M20D-FKS:

Click hereEngine / Hybrid System>M20D-FKS (FUEL)>FUEL TANK>INSTALLATION202304,999999,_51,_083060,_0406681,RM100000002AALP_01_0103,

Hide Display 58398F 32.INSTALL NO. 1 FLOOR UNDER COVER (for Gasoline Model)

for M20C-FKS:

Click hereEngine / Hybrid System>M20C-FKS (FUEL)>FUEL TANK>INSTALLATION202304,999999,_51,_087038,_0417295,RM100000002AAL4_01_0101,

for M20D-FKS:

Click hereEngine / Hybrid System>M20D-FKS (FUEL)>FUEL TANK>INSTALLATION202304,999999,_51,_083060,_0406681,RM100000002AALP_01_0101,

Hide Display 58166A 33.INSTALL FRONT FLOOR COVER LH (for Gasoline Model)

for M20C-FKS:

Click hereEngine / Hybrid System>M20C-FKS (FUEL)>FUEL TANK>INSTALLATION202304,999999,_51,_087038,_0417295,RM100000002AAL4_01_0104,

for M20D-FKS:

Click hereEngine / Hybrid System>M20D-FKS (FUEL)>FUEL TANK>INSTALLATION202304,999999,_51,_083060,_0406681,RM100000002AALP_01_0104,

Hide Display 58166A 34.INSTALL FRONT FLOOR COVER RH (for Gasoline Model)

for M20C-FKS:

Click hereEngine / Hybrid System>M20C-FKS (FUEL)>FUEL TANK>INSTALLATION202304,999999,_51,_087038,_0417295,RM100000002AAL4_01_0102,

for M20D-FKS:

Click hereEngine / Hybrid System>M20D-FKS (FUEL)>FUEL TANK>INSTALLATION202304,999999,_51,_083060,_0406681,RM100000002AALP_01_0102,

Hide Display 51420 35.INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY (for Gasoline Model)

for M20C-FKS:

Click hereEngine / Hybrid System>M20C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_087037,_0417212,RM1000000029X9B_01_0292,

for M20D-FKS:

Click hereEngine / Hybrid System>M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_083059,_0403046,RM1000000029XAF_01_0292,

Hide Display 51441 36.INSTALL NO. 1 ENGINE UNDER COVER (for Gasoline Model)

for M20C-FKS:

Click hereEngine / Hybrid System>M20C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_087037,_0417212,RM1000000029X9B_01_0293,

for M20D-FKS:

Click hereEngine / Hybrid System>M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_083059,_0403046,RM1000000029XAF_01_0293,

Hide Display 53896B 37.INSTALL FRONT FENDER FRONT SPLASH SHIELD LH (for Gasoline Model)

for M20C-FKS:

Click hereEngine / Hybrid System>M20C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_087037,_0417212,RM1000000029X9B_01_0330,

for M20D-FKS:

Click hereEngine / Hybrid System>M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_083059,_0403046,RM1000000029XAF_01_0330,

Hide Display 53895B 38.INSTALL FRONT FENDER FRONT SPLASH SHIELD RH (for Gasoline Model)

for M20C-FKS:

Click hereEngine / Hybrid System>M20C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_087037,_0417212,RM1000000029X9B_01_0331,

for M20D-FKS:

Click hereEngine / Hybrid System>M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_083059,_0403046,RM1000000029XAF_01_0331,

Hide Display 58327B 39.INSTALL MAIN MUFFLER HEAT INSULATOR

Click hereSuspension>REAR SUSPENSION>REAR STABILIZER BAR>INSTALLATION202104,999999,_53,_083074,_0402685,RM100000001WKLG_01_0029,

Hide Display 17430 40.INSTALL TAIL EXHAUST PIPE ASSEMBLY

for M20C-FKS:

Click hereEngine / Hybrid System>M20C-FKS (INTAKE / EXHAUST)>EXHAUST PIPE>INSTALLATION202304,999999,_51,_087040,_0418094,RM1000000029QEC,

for M20D-FKS:

Click hereEngine / Hybrid System>M20D-FKS (INTAKE / EXHAUST)>EXHAUST PIPE>INSTALLATION202304,999999,_51,_083062,_0402933,RM1000000029QEF,

for A25B-FXS:

Click hereEngine / Hybrid System>A25B-FXS (INTAKE / EXHAUST)>EXHAUST PIPE>INSTALLATION202304,999999,_51,_083051,_0402938,RM100000002ACW3,

for A25D-FXS:

Click hereEngine / Hybrid System>A25D-FXS (INTAKE / EXHAUST)>EXHAUST PIPE>INSTALLATION202304,999999,_51,_103847,_0477853,RM100000002ACW9,

for A25F-FXS:

Click hereEngine / Hybrid System>A25F-FXS (INTAKE / EXHAUST)>EXHAUST PIPE (Production date from 2021/08)>INSTALLATION202304,999999,_51,_105214,_0486460,RM100000002ACWE,

Hide Display 41.INSTALL REAR WHEEL

Click hereGeneral>MAINTENANCE>TIRE AND WHEEL>INSTALLATION201910,999999,_V1,_083136,_0403660,RM100000001JU8B,

Hide Display 48740F 42.INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH

Install the rear No. 2 suspension arm assembly LH (rear suspension member sub-assembly side) with the nut.

Click hereSuspension>REAR SUSPENSION>REAR LOWER ARM>INSTALLATION202304,999999,_53,_083074,_0402683,RM100000002AKHI_04_0022,

Hide Display 48730F 43.INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 44.INSPECT FOR EXHAUST GAS LEAK

for M20C-FKS:

Click hereEngine / Hybrid System>M20C-FKS (INTAKE / EXHAUST)>EXHAUST PIPE>INSTALLATION202304,999999,_51,_087040,_0418094,RM1000000029QEC_03_0008,

for M20D-FKS:

Click hereEngine / Hybrid System>M20D-FKS (INTAKE / EXHAUST)>EXHAUST PIPE>INSTALLATION202304,999999,_51,_083062,_0402933,RM1000000029QEF_03_0008,

for A25B-FXS:

Click hereEngine / Hybrid System>A25B-FXS (INTAKE / EXHAUST)>EXHAUST PIPE>INSTALLATION202304,999999,_51,_083051,_0402938,RM100000002ACW3_04_0008,

for A25D-FXS:

Click hereEngine / Hybrid System>A25D-FXS (INTAKE / EXHAUST)>EXHAUST PIPE>INSTALLATION202304,999999,_51,_103847,_0477853,RM100000002ACW9_04_0008,

for A25F-FXS:

Click hereEngine / Hybrid System>A25F-FXS (INTAKE / EXHAUST)>EXHAUST PIPE (Production date from 2021/08)>INSTALLATION202304,999999,_51,_105214,_0486460,RM100000002ACWE_04_0008,

Hide Display 45.INSPECT AND ADJUST REAR WHEEL ALIGNMENT

Click hereSuspension>ALIGNMENT / HANDLING DIAGNOSIS>REAR WHEEL ALIGNMENT>ADJUSTMENT202304,999999,_53,_083072,_0403334,RM100000002AVGM,

Hide Display 46. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL (for HV Model)

HINT:: When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.; Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART202304,202405,_V1,_083041,_0402304,RM100000002AJ9H,202405,202409,_V1,_083041,_0402304,RM100000002LTUF,202409,999999,_V1,_083041,_0402304,RM100000002NY03,

Hide Display 47.PERFORM INITIALIZATION

Click hereGeneral>SETUP>WHEN REPLACING OR REMOVING/INSTALLING PARTS>WORK PROCEDURE202304,202405,_V1,_083041,_0402305,RM1000000029DM3,202405,202409,_V1,_083041,_0402305,RM100000002ISNH,202409,999999,_V1,_083041,_0402305,RM100000002NY04,