M20D-FKS FUEL  FUEL PUMP(for High Pressure)  INSTALLATION  

1.646,1.031 2.083,0.313 2.083,0.313 2.208,0.313 true 1.281,2.479 1.5,2.479 false 1.219,3.135 1.427,3.135 false 2.875,2.479 3.063,2.479 false 2.813,3.01 3.052,3.01 false 0.531,3.708 0.344,3.708 false 3.177,3.823 2.99,3.823 false 1.563,2.396 1.875,2.552 0.313,0.156 10 false *1 1.479,3.052 1.792,3.208 0.313,0.156 10 false *2 0.177,3.625 0.49,3.781 0.313,0.156 10 false *3 0.865,2.26 1.177,2.417 0.313,0.156 10 false *a 2.438,2.271 2.75,2.427 0.313,0.156 10 false *b 2.25,0.229 2.458,0.396 0.208,0.167 10 true *3 3.115,2.396 3.365,2.583 0.25,0.188 10 false *1 3.104,2.938 3.354,3.104 0.25,0.167 10 false *2 3.229,3.74 3.417,3.917 0.188,0.177 10 false *3

*1	Fuel Pump Assembly
*2	Fuel Pump Lifter Assembly
*3	No. 2 Camshaft
*a	Correct
*b	Incorrect

Turn the crankshaft pulley until the flat of the camshaft faces the fuel pump lifter assembly.

HINT:

This prevents the camshaft nose from pushing up the fuel pump lifter assembly when installing the fuel pump assembly.

1,0.354 1.115,0.354 1.115,0.354 1.573,1.031 true 0.74,4.458 0.885,4.458 0.885,4.458 1.313,3.99 true 0.542,1.396 0.542,2.229 true 1.552,1.563 1.552,2.229 true 0.469,2.26 0.781,2.417 0.313,0.156 10 false *1 1.49,2.26 1.802,2.417 0.313,0.156 10 false *2 0.813,0.271 0.979,0.427 0.167,0.156 10 true *a 0.563,4.365 0.875,4.521 0.313,0.156 10 false *b

*1	Cylinder Head Cover Sub-assembly
*2	Fuel Pump Spacer Gasket
*a	Pump Drive Cam (Engine Oil Application Area)
*b	Fuel Pump Lifter Assembly (Engine Oil Application Area)

Apply 30 cc (1.8 cu.in.) of engine oil to the pump drive cam.

1.365,0.625 1.604,0.625 true 1.365,0.958 1.479,0.958 1.479,0.958 1.688,1.208 true 1.948,0.625 2.188,0.625 true 1.938,1.198 2.271,1.052 2.271,1.052 2.396,1.052 true 1.167,0.531 1.354,0.688 0.188,0.156 10 true *a 1.177,0.875 1.344,1.052 0.167,0.177 10 true *b 2.219,0.542 2.406,0.698 0.188,0.156 10 true *c 2.427,0.969 2.604,1.135 0.177,0.167 10 true *d

*a	Fuel Pump Lifter Assembly (Engine Oil Application Area)
*b	Fuel Pump Lifter Guide (Engine Oil Application Area)
*c	Stopper Key
*d	Key Groove

Apply engine oil to the inside of the fuel pump lifter guide and the outside of the fuel pump lifter assembly.

2.125,0.625 2.438,0.625 false 2.292,1.542 2.604,1.542 false 2.49,0.552 2.802,0.708 0.313,0.156 10 false *1 2.656,1.469 2.969,1.625 0.313,0.156 10 false *2

*1	Fuel Pump Assembly
*2	Fuel Pump Flange

Set the fuel pump flange and fuel pump assembly on the cylinder head cover sub-assembly as shown in the illustration.

1.667,0.573 1.979,0.729 0.313,0.156 10 false *a

*a	Torque Wrench Fulcrum Length

Using a 17 mm union nut wrench, tighten the union nut on the fuel delivery pipe side of the No. 1 fuel pipe sub-assembly.

Torque:

Specified tightening torque : 35 N*m (357 kgf*cm, 26 ft.*lbf)

NOTICE:

Do not adjust the torque in the loosening direction.

HINT:

·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION201910,999999,_V1,_083040,_0402303,RM100000001JHCH,

·

When using a 17 mm union nut wrench (fulcrum length of 30 mm (1.18 in.)) + torque wrench (fulcrum length of 180 mm (7.09 in.)): 30 N*m (306 kgf*cm, 22 ft.*lbf)

1.667,0.573 1.979,0.729 0.313,0.156 10 false *a

*a	Torque Wrench Fulcrum Length

Using a 17 mm union nut wrench, tighten the union nut on the fuel pump assembly side of the No. 1 fuel pipe sub-assembly.

Torque:

Specified tightening torque : 35 N*m (357 kgf*cm, 26 ft.*lbf)

NOTICE:

Do not adjust the torque in the loosening direction.

HINT:

·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION201910,999999,_V1,_083040,_0402303,RM100000001JHCH,

·

When using a 17 mm union nut wrench (fulcrum length of 30 mm (1.18 in.)) + torque wrench (fulcrum length of 180 mm (7.09 in.)): 30 N*m (306 kgf*cm, 22 ft.*lbf)