RM36D0EC _51 Engine / Hybrid System _083063 M20D-FKS COOLING _0403607 RADIATOR A

M20D-FKS COOLING RADIATOR REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during radiator assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
Front bumper assembly (Including removal and installation)	Front television camera view adjustment	Panoramic view monitor system	(202304,999999,_56,_083082,_0586733,RM1000000029R9F,)

PROCEDURE

Hide Display 53895B 1.REMOVE FRONT FENDER FRONT SPLASH SHIELD RH

Click hereEngine / Hybrid System>M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,202405,_51,_083059,_0403046,RM1000000029XAE_01_0303,202405,202409,_51,_083059,_0403046,RM100000002JNSM_01_0303,202409,999999,_51,_083059,_0403046,RM100000002NRBV_01_0303,

Hide Display 53896B 2.REMOVE FRONT FENDER FRONT SPLASH SHIELD LH

Click hereEngine / Hybrid System>M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,202405,_51,_083059,_0403046,RM1000000029XAE_01_0304,202405,202409,_51,_083059,_0403046,RM100000002JNSM_01_0304,202409,999999,_51,_083059,_0403046,RM100000002NRBV_01_0304,

Hide Display 51441 3.REMOVE NO. 1 ENGINE UNDER COVER

Click hereEngine / Hybrid System>M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,202405,_51,_083059,_0403046,RM1000000029XAE_01_0003,202405,202409,_51,_083059,_0403046,RM100000002JNSM_01_0003,202409,999999,_51,_083059,_0403046,RM100000002NRBV_01_0003,

Hide Display 51420 4.REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY

Click hereEngine / Hybrid System>M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,202405,_51,_083059,_0403046,RM1000000029XAE_01_0004,202405,202409,_51,_083059,_0403046,RM100000002JNSM_01_0004,202409,999999,_51,_083059,_0403046,RM100000002NRBV_01_0004,

Hide Display 5.DRAIN ENGINE COOLANT

Click hereGeneral>MAINTENANCE>M20D-FKS COOLANT>REPLACEMENT201910,999999,_V1,_083136,_0403615,RM100000001JU0H_02_0001,

Hide Display 52119A 6.REMOVE FRONT BUMPER COVER

for Type A:

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for Type A)>REMOVAL202304,999999,_59,_083111,_0400751,RM1000000029RQQ,

for Off Road Package:

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for Off Road Package)>REMOVAL202304,999999,_59,_083111,_0587172,RM1000000029SJZ,

Hide Display 52614 7.REMOVE FRONT BUMPER NO. 2 ENERGY ABSORBER

for Type A:

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for Type A)>DISASSEMBLY202304,999999,_59,_083111,_0400751,RM1000000029RQR_01_0374,

for Off Road Package:

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for Off Road Package)>DISASSEMBLY202304,999999,_59,_083111,_0587172,RM1000000029SK0_02_0040,

Hide Display 52021 8.REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

for Type A:

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for Type A)>DISASSEMBLY202304,999999,_59,_083111,_0400751,RM1000000029RQR_01_0375,

for Off Road Package:

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for Off Road Package)>DISASSEMBLY202304,999999,_59,_083111,_0587172,RM1000000029SK0_02_0039,

Hide Display 17751 9.REMOVE NO. 1 INLET AIR CLEANER

Click hereEngine / Hybrid System>M20D-FKS (ENGINE CONTROL)>THROTTLE BODY>REMOVAL202304,999999,_51,_083058,_0401818,RM100000002AC3Q_01_0024,

Hide Display 16681A 10.REMOVE UPPER RADIATOR AIR GUIDE PLATE

Remove the 5 clips and radiator upper air guide plate.

Hide Display 88790B 11.REMOVE THERMISTOR ASSEMBLY

Click hereVehicle Interior>HEATING / AIR CONDITIONING>AMBIENT TEMPERATURE SENSOR>REMOVAL202304,999999,_58,_083104,_0403073,RM1000000029RKU_01_0011,

Hide Display 16595B 12.REMOVE NO. 1 RADIATOR AIR GUIDE LH

Remove the clip.

Detach the claw and guide and remove the No. 1 radiator air guide LH.

Hide Display 16593B 13.REMOVE NO. 1 RADIATOR AIR GUIDE RH

Remove the clip.

Detach the claw and guide and remove the No. 1 radiator air guide RH.

Hide Display 53510 14.REMOVE HOOD LOCK ASSEMBLY

Click hereVehicle Exterior>DOOR / HATCH>HOOD LOCK CONTROL CABLE ASSEMBLY>REMOVAL202004,999999,_59,_083093,_0403686,RM100000001MECO_01_0002,

Hide Display 53205 15.REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY

Disconnect the 2 horn connectors.

0.76,0.354 0.948,0.354 0.948,0.354 1.313,1.104 true 1.479,1.26 1.854,1.74 1.854,1.74 2,1.74 true 0.563,0.281 0.875,0.438 0.313,0.156 10 false *1 2.063,1.656 2.313,1.844 0.25,0.188 10 true *2

*1	Hood Lock Control Cable Assembly
*2	Wire Harness

Detach the 2 clamps and disconnect the hood lock control cable assembly from the upper radiator support sub-assembly.

Detach the 3 clamps and disconnect the wire harness from the upper radiator support sub-assembly.

Remove the 4 bolts and upper radiator support sub-assembly.

Hide Display 16282 16.DISCONNECT NO. 5 WATER BY-PASS HOSE

Slide the clip and disconnect the No. 5 water by-pass hose from the radiator assembly.

Hide Display 16283 17.DISCONNECT NO. 6 WATER BY-PASS HOSE

Disconnect the No. 6 water by-pass hose from the radiator assembly.

Hide Display 16571C 18.DISCONNECT NO. 1 RADIATOR HOSE

Detach the clamp and disconnect the No. 1 radiator hose from the fan with motor assembly.

Slide the clip and disconnect the No. 1 radiator hose from the radiator assembly.

Hide Display 16572D 19.DISCONNECT NO. 2 RADIATOR HOSE

Detach the clamp and disconnect the No. 2 radiator hose from the fan with motor assembly.

Slide the clip and disconnect the No. 2 radiator hose from the radiator assembly.

Hide Display 16400 20.REMOVE RADIATOR ASSEMBLY

1.125,0.594 1.25,0.406 1.25,0.406 1.427,0.406 false 1.479,0.313 1.792,0.469 0.313,0.156 10 false *a

*a	Lock Lever

Detach the claw and raise the lock lever to disconnect the cooling fan motor connector as shown in the illustration.

NOTICE:: After disconnecting the cooling fan motor connector, make sure that dirt, water or other foreign matter does not contact the connecting parts of the cooling fan motor connector.

Detach the 2 wire harness clamps.

Detach the 2 claws.

Detach the 2 guides and disconnect the cooler condenser assembly from the radiator assembly.

NOTICE:: Make sure not to damage the cooler condenser assembly when disconnecting the cooler condenser assembly.

Remove the radiator assembly with the fan with motor assembly from the vehicle body.

NOTICE:: Do not apply excessive force to the cooler condenser assembly or pipe when removing the radiator assembly with the fan with motor assembly.

Detach the 2 claws.

Detach the 2 guides and remove the fan with motor assembly from the radiator assembly.

NOTICE:: Do not damage the radiator assembly when removing the fan with motor assembly.

Hide Display 16523A 21.REMOVE RADIATOR SUPPORT CUSHION

Remove the 2 radiator support cushions from the radiator assembly.

Hide Display 16535 22.REMOVE LOWER RADIATOR SUPPORT

Remove the 2 lower radiator supports from the radiator assembly.

Hide Display 16897A 23.REMOVE FILLER NECK

1.615,1.125 1.719,1.583 1.719,1.583 1.854,1.583 true 1.927,1.521 2.24,1.719 0.313,0.198 10 false *a

*a	Retainer
	Pulling in this Direction
	Remove in this Direction

Pull out the retainer to disengage the lock claws and pull off the filler neck.

NOTICE:: If the filler neck O-ring is damaged, replace it with a new one.