RM36D0EC _52 Drivetrain _083070 DRIVE SHAFT / PROPELLER SHAFT _0403348 FRONT DRIVE SHAFT ASSEMBLY(for 2WD) A

DRIVE SHAFT / PROPELLER SHAFT  FRONT DRIVE SHAFT ASSEMBLY(for 2WD)  INSTALLATION  


PROCEDURE

Hide 43420G 1.INSTALL FRONT DRIVE SHAFT HOLE SNAP RING LH

a.

Install a new front drive shaft hole snap ring LH.


Hide 43420 2.INSTALL FRONT DRIVE SHAFT ASSEMBLY LH

a.

Coat the spline of the inboard joint shaft assembly with MP grease.


b.

for Gasoline model:

Coat the splines of the front drive inboard joint assembly with Toyota Genuine CVT fluid FE.


c.

for HV model:

Coat the splines of the front drive inboard joint assembly with Toyota Genuine ATF WS.


d.

Set the front drive shaft hole snap ring LH with the opening side facing down.


e.
C406945C01
0.406,0.271 0.719,0.469 0.313,0.198 10 false *a
*a Cross Section of Front Drive Shaft Oil Seal LH
V100145

MP Grease
V100144

Toyota Genuine Oil Seal Side Lip Grease


Coat the lip of the front drive shaft oil seal LH with MP grease and Toyota genuine oil seal side lip grease as shown in the illustration.

HINT:

Apply a light coat of MP grease and Toyota genuine oil seal side lip grease to the entire circumference of the front drive shaft oil seal LH.



f.
C406943

Align the splines and tap in the front drive shaft assembly with a brass bar and hammer.

NOTICE:
·

Using MP grease, set the front drive shaft hole snap ring in the groove with the opening facing downwards and centered radially.

·

Be careful not to damage the oil seal, front axle inboard joint boot and front drive shaft dust cover.




Hide 43410 3.INSTALL FRONT DRIVE SHAFT ASSEMBLY RH

a.

for Gasoline model:

Coat the splines of the front drive inboard joint assembly with Toyota Genuine CVT fluid FE.


b.

for HV model:

Coat the splines of the front drive inboard joint assembly with Toyota Genuine ATF WS.


c.
C395285C19
0.344,0.25 0.656,0.448 0.313,0.198 10 false *a
*a Cross Section of Front Drive Shaft Oil Seal RH
V100145

MP Grease
V100144

Toyota Genuine Oil Seal Side Lip Grease


Coat the lip of the front drive shaft oil seal RH with MP grease and Toyota genuine oil seal side lip grease as shown in the illustration.

HINT:

Apply a light coat of MP grease and Toyota genuine oil seal side lip grease to the entire circumference of the front drive shaft oil seal RH.



d.

Align the inboard joint splines, and securely insert the front drive shaft assembly RH.

NOTICE:
·

Do not damage the front drive shaft oil seal RH.

·

Do not damage the front axle inboard joint boot.




e.
C406940

Install the front drive shaft assembly RH with the 2 bolts.

Torque:
50.5 N*m (515 kgf*cm, 37 ft.*lbf)


f.
C406989C01
2.781,0.406 3.188,0.406 3.188,0.406 3.188,1.573 true 2.927,0.667 3.188,0.667 true 3.115,1.615 3.396,1.823 0.281,0.208 10 false *a
*a Matchmark


Align the matchmarks and install the front drive shaft assembly RH to the front axle hub sub-assembly.

NOTICE:
·

Do not push the front axle assembly further out of the vehicle than is necessary.

·

Be careful not to damage the front axle outboard joint boot.

·

Check for any foreign matter on the speed sensor rotor and insertion part.

·

Do not damage the speed sensor rotor.




Hide 4.CONNECT STEERING KNUCKLE WITH AXLE HUB LH

a.
C406990C01
0,0 0,0 false
V100135

Toyota Body Grease W


Apply MP grease to the entire contact surface between the front drive shaft assembly and axle hub bearing surface or only apply 0.1 to 0.3 g (0.00353 to 0.0105 oz.) of Toyota Body Grease W to the 4 areas on the axle hub bearing shown in the illustration.


b.

Align the matchmarks and connect the steering knuckle with axle hub LH.


c.
C397645C03
0,0 0,0 false
V100135

Hook


Set the 2 front speed sensor LH hooks on the front shock absorber assembly LH.

NOTICE:

Do not twist the front speed sensor when installing it.



d.
C397644

Install the front speed sensor and front flexible hose to the front shock absorber assembly with the bolt.

Torque:
29 N*m (296 kgf*cm, 21 ft.*lbf)

NOTICE:

Do not twist the front flexible hose when installing it.



e.
C397650

Install the front speed sensor to the steering knuckle with the bolt.

Torque:
8.5 N*m (87 kgf*cm, 75 in.*lbf)

NOTICE:
·

Prevent foreign matter from attaching to the front speed sensor tip.

·

Firmly insert the front speed sensor body into the steering knuckle before tightening the bolt.

·

After installing the front speed sensor to the steering knuckle, make sure that there is no clearance between the front speed sensor stay and steering knuckle. Also make sure that no foreign matter is stuck between the parts.

·

Do not twist the front speed sensor when installing it.




f.

Engage the clamp.

NOTICE:

Do not twist the front speed sensor when installing it.



Hide 5.CONNECT STEERING KNUCKLE WITH AXLE HUB RH

HINT:

Use the same procedure described for the LH side.


Hide 48068 7.CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.


Hide 48820B 9.CONNECT FRONT STABILIZER LINK ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.


Hide 11.CONNECT FRONT SPEED SENSOR RH

HINT:

Use the same procedure described for the LH side.


Hide 43501H 13.INSTALL FRONT AXLE SHAFT NUT RH

HINT:

Use the same procedure described for the LH side.


Hide 15.INSPECT FOR OIL LEAK