RM36D0EC _54 Brake _083078 BRAKE SYSTEM (OTHER) _0417282 VACUUM PUMP(for M20D-FKS) A

BRAKE SYSTEM (OTHER)  VACUUM PUMP(for M20D-FKS)  INSTALLATION  


CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION


HINT:

Refer to the following illustration and check which type is installed to the vehicle.

C449630C01
2.167,3.25 2,3.25 2,3.25 1.479,1.594 true 0.25,0.427 0.625,0.667 0.375,0.24 12 false *A 3.667,0.427 4.042,0.667 0.375,0.24 12 false *B 2.219,3.167 2.531,3.365 0.313,0.198 10 false *a
*A for BOSCH Made *B except BOSCH Made
*a Mark - -



PROCEDURE

Hide 29300 1.INSTALL VACUUM PUMP ASSEMBLY

a.

When reusing the vacuum pump assembly:

i.
C420320

Install a new No. 1 vacuum pump O-ring to the vacuum pump assembly.



b.
C420321C01
1.094,0.854 1.469,0.354 1.469,0.354 1.563,0.354 true 1.771,1.885 1.865,1.885 1.865,1.885 2.115,1.302 true 1.604,1.792 1.781,1.958 0.177,0.167 10 true *a 1.625,0.281 1.813,0.469 0.188,0.188 10 true *b
*a Coupling Teeth
*b Groove


Install the vacuum pump assembly so that the coupling teeth of the vacuum pump assembly and groove of the camshaft are engaged.

NOTICE:
·

Ensure that the vacuum pump assembly is installed securely.

·

Be careful not to pinch the No. 1 vacuum pump O-ring.




c.
C420319

Using an 8 mm socket wrench, install the vacuum pump assembly with the 3 bolts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)

NOTICE:

After installation, check that there are no gaps between the matching surfaces and that the vacuum pump assembly is not installed at an angle.



Hide 82121 2.INSTALL ENGINE WIRE

a.

Install the engine wire with the 3 bolts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


b.

Connect the 4 connectors.


c.

Engage the clamp to install the engine wire.


d.
C408216

Connect the 6 connectors and engage the 2 clamps.


e.

Install the purge valve (purge VSV).

Click hereEngine / Hybrid System>M20D-FKS (EMISSION CONTROL)>EGR VALVE>INSTALLATION


f.
C408214

Connect the 3 connectors and engage the clamp.


g.
C408213

Connect the connector and engage the clamp.


h.

Install the engine wire with the bolt and 2 nuts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


Hide 44777 3.CONNECT NO. 1 VACUUM HOSE CONNECTOR

a.

Align the No. 1 vacuum hose connector with the vacuum pump assembly, and push them together until the No. 1 vacuum hose connector makes a "click" sound.

NOTICE:
·

Check that there is no foreign matter on the connecting parts.

·

After connecting the No. 1 vacuum hose connector, check that the vacuum pump assembly and No. 1 vacuum hose connector are securely connected by pulling on them.