RM36D0EC _51 Engine / Hybrid System _083061 M20D-FKS EMISSION CONTROL _0402425 EGR VALVE A

M20D-FKS EMISSION CONTROL  EGR VALVE  INSTALLATION  


CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION


PROCEDURE

Hide 25620 1.TEMPORARILY INSTALL EGR VALVE ASSEMBLY

HINT:

Perform "Inspection After Repair" after replacing the EGR valve assembly.

Click hereEngine / Hybrid System>M20D-FKS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION


a.

Align and fit the hole of the EGR valve bracket to the pin of the camshaft housing.


b.

Temporarily install the EGR valve assembly with 2 bolts to the camshaft housing.


c.

Install the No. 4 water by-pass hose to the EGR valve assembly and slide the clip to secure it.


d.

Connect the No. 8 water by-pass hose to the EGR valve assembly and slide the clip to secure it.


Hide 25620 3.INSTALL EGR VALVE ASSEMBLY

a.

Using the 8 mm socket wrench, install the EGR valve assembly to the camshaft housing with the 2 bolts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


Hide 25601 4.INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY

a.

Install a new EGR inlet gasket to the intake manifold.


b.

Install a new EGR valve adapter gasket to the No. 1 EGR pipe sub-assembly.


c.

Using an 8 mm socket wrench, install the No. 1 EGR pipe sub-assembly to the intake manifold and EGR valve assembly with the 4 bolts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


Hide 5.CONNECT ENGINE WIRE

a.
A449511

Attach the 2 wire harness clamps to connect the engine wire.


b.

Install the 2 bolts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


c.

Connect the 2 connectors.


d.

Install the fuel delivery guard with the bolt.

Torque:
40 N*m (408 kgf*cm, 30 ft.*lbf)