RM36D0EC _54 Brake _083078 BRAKE SYSTEM (OTHER) _0403145 BRAKE PEDAL(for Gasoline Model) N

BRAKE SYSTEM (OTHER) BRAKE PEDAL(for Gasoline Model) ADJUSTMENT

PROCEDURE

Hide Display 1.INSPECT AND ADJUST BRAKE PEDAL HEIGHT

Remove the front door scuff plate LH.

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL201910,202004,_58,_083106,_0400609,RM100000001J8OU_01_0069,202004,202304,_58,_083106,_0400609,RM100000001MYUH_01_0069,202304,999999,_58,_083106,_0400609,RM1000000029RST_01_0069,

Remove the cowl side trim board LH.

Click hereVehicle Interior>INTERIOR PANELS / TRIM>INSTRUMENT PANEL SAFETY PAD>REMOVAL201910,202004,_58,_083106,_0400607,RM100000001J8ON_01_0028,202004,202104,_58,_083106,_0400607,RM100000001MIPG_01_0028,202104,202304,_58,_083106,_0400607,RM100000001W6F2_01_0028,202304,202405,_58,_083106,_0400607,RM1000000029PZ2_01_0028,202405,202409,_58,_083106,_0400607,RM100000002LWUN_01_0028,202409,999999,_58,_083106,_0400607,RM100000002NG5W_01_0028,

Check the brake pedal height.

HINT:: Perform checks and adjustments with the service hole carpet rolled back.

Measure the shortest distance between the brake pedal pad surface and front floor footrest as shown in the illustration.

4.948,2.292 5.115,2.292 5.115,2.292 5.656,1.917 true 1.573,1.042 1.323,1.375 1.323,1.375 1.156,1.375 true 5.865,1.042 6.052,0.792 6.052,0.792 6.219,0.792 true 2.635,2.104 2.99,2.375 2.99,2.375 3.156,2.375 true 6.448,1.75 6.76,1.906 0.313,0.156 10 false *a 6.302,0.708 6.615,0.865 0.313,0.156 10 false *1 2.667,1.365 2.875,1.542 0.208,0.177 10 true *a 4.771,2.208 4.969,2.385 0.198,0.177 10 true *b 0.875,1.25 1.125,1.49 0.25,0.24 10 true *1 3.26,2.271 3.458,2.448 0.198,0.177 10 true *b

*1	Brake Pedal Pad	-	-
*a	Brake Pedal Height	*b	Measuring Plane of Floor Panel
	Service Hole	-	-

Brake Pedal Height from Floor Panel:: 155.6 to 171.6 mm (6.13 to 6.75 in.)

If the brake pedal height is not as specified, inspect and adjust the push rod length according to the procedure below.

Adjust the push rod length.

0.917,3.938 1.677,3.938 true 2.146,1.76 2.344,1.948 2.344,1.948 2.625,1.948 false 1.208,2.146 1.208,1.885 1.208,1.885 1.375,1.521 true 1.135,2.198 1.344,2.365 0.208,0.167 10 true *1 2.677,1.865 2.99,2.021 0.313,0.156 10 false *2 0.708,3.854 1.021,4.01 0.313,0.156 10 false *3 2.656,3.844 2.969,4 0.313,0.156 10 false *a

*1	Lock Nut
*2	Stop Light Switch Assembly
*3	Floor Panel
*a	Brake Pedal Height

Remove the stop light switch assembly.

Click hereVehicle Exterior>LIGHTING (EXT)>STOP LIGHT SWITCH>REMOVAL201910,999999,_59,_083096,_0402643,RM100000001JJXI,

ii.

Loosen the lock nut.

iii.

Adjust the brake pedal height by turning the push rod.

Brake Pedal Height from Front Floor Panel:: 155.6 to 171.6 mm (6.13 to 6.75 in.)

iv.

Tighten the lock nut.

Torque:: 26 N*m (265 kgf*cm, 19 ft.*lbf)

Install the stop light switch assembly.

Click hereVehicle Exterior>LIGHTING (EXT)>STOP LIGHT SWITCH>INSTALLATION201910,999999,_59,_083096,_0402643,RM100000001JJXG,

Install the cowl side trim board LH.

Click hereVehicle Interior>INTERIOR PANELS / TRIM>INSTRUMENT PANEL SAFETY PAD>INSTALLATION201910,202004,_58,_083106,_0400607,RM100000001J8OJ_03_0041,202004,202104,_58,_083106,_0400607,RM100000001MIPH_03_0041,202104,202304,_58,_083106,_0400607,RM100000001W6F4_03_0041,202304,202405,_58,_083106,_0400607,RM1000000029PZ3_03_0041,202405,999999,_58,_083106,_0400607,RM100000002LWUO_03_0041,

Install the front door scuff plate LH.

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>INSTALLATION201910,202004,_58,_083106,_0400609,RM100000001J8OX_01_0035,202004,202304,_58,_083106,_0400609,RM100000001MYUI_01_0035,202304,999999,_58,_083106,_0400609,RM1000000029RSX_01_0035,

Hide Display 2.INSPECT BRAKE PEDAL FREE PLAY

Stop the engine and firmly depress the brake pedal several times until no vacuum is left in the brake booster assembly.

2.167,1.563 2.469,1.781 0.302,0.219 10 false *a

*a	Brake Pedal Free Play

Depress the brake pedal until a slight resistance is felt. Measure the distance as shown in the illustration.

Brake Pedal Free Play:: 1.0 to 6.0 mm (0.0394 to 0.236 in.)

If the brake pedal free play is not as specified, check the stop light switch clearance.

Click hereVehicle Exterior>LIGHTING (EXT)>STOP LIGHT SWITCH>INSTALLATION201910,999999,_59,_083096,_0402643,RM100000001JJXG,

If the brake pedal free play is as specified, proceed to the Inspect Brake Pedal Reserve Distance procedure.

Hide Display 3.INSPECT BRAKE PEDAL RESERVE DISTANCE

With the engine running, depress the brake pedal and measure the brake pedal reserve distance as shown in the illustration.

HINT:: Perform checks with the service hole carpet rolled back.

4.635,1.76 4.813,1.76 4.813,1.76 4.906,1.49 true 5.344,1.094 5.531,0.885 5.531,0.885 5.802,0.885 false 1.156,1.208 1.333,1.208 1.333,1.208 1.813,1.469 true 2.813,1.719 2.99,1.875 0.177,0.156 10 true *a 4.406,1.646 4.583,1.813 0.177,0.167 10 true *b 5.917,0.823 6.229,0.979 0.313,0.156 10 false *1 5.125,1.458 5.438,1.615 0.313,0.156 10 false *a 0.958,1.125 1.219,1.323 0.26,0.198 10 true *1

*1	Brake Pedal Pad	-	-
*a	Brake Pedal Reserve Distance	*b	Measuring Plane of Floor Panel
	Service Hole	-	-

Brake Pedal Reserve Distance from Floor Panel at 300 N (30.5 kgf, 67.4 lbf):: 129 mm (5.08 in.) or more

If the distance is not as specified, troubleshoot the brake system.

Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE SYSTEM (for Gasoline Model)>PROBLEM SYMPTOMS TABLE201910,999999,_54,_083078,_0403140,RM100000001JO6X,