RM36D0EC _58 Vehicle Interior _083104 HEATING / AIR CONDITIONING _0403063 REFRIGERANT LINE(for Gasoline Model) A

HEATING / AIR CONDITIONING  REFRIGERANT LINE(for Gasoline Model)  INSTALLATION  


PROCEDURE

Hide 88718L 1.INSTALL PIPING CLAMP (for Suction Hose Sub-assembly Side)

a.

Remove the vinyl tape from the suction hose sub-assembly and suction tube sub-assembly B.


b.
E407934C01
1.208,2.01 1.208,1.677 true 0.521,2.01 0.521,1.677 true 1.448,1.604 1.448,1.271 1.448,1.271 1.615,1.271 true 1.448,2.573 1.448,2.49 1.448,2.49 1.781,2.49 true 1.635,1.167 1.927,1.49 0.292,0.323 10 false *a 1.125,2.01 1.438,2.208 0.313,0.198 10 false *2 0.438,2 0.75,2.198 0.313,0.198 10 false *1 1.792,2.396 1.948,2.594 0.156,0.198 10 true *a
*1 Suction Hose Sub-assembly
*2 Piping Clamp
*a Groove


Install a new piping clamp to the suction hose sub-assembly.

NOTICE:
·

Securely engage the piping clamp to the groove of the suction hose sub-assembly.

·

Do not open the piping clamp more than the diameter of the suction hose sub-assembly when installing it.

·

Do not install the piping clamp with the large diameter section facing the wrong direction.

·

Before installing, remove any foreign matter adhered to the fitting area.




c.

Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces of the suction hose sub-assembly.

Compressor Oil:

ND-OIL 8 or equivalent



d.

Install the 2 O-rings to the suction hose sub-assembly.

NOTICE:

Keep the O-rings and O-ring fitting surfaces free from dirt and foreign matter.



e.
E407935C01
0.208,1.458 0.208,1.125 true 2.531,1.542 2.531,1.125 true 1.021,1.74 1.021,1.406 true 2.969,1.74 2.969,1.406 true 0.729,1.729 0.729,1.396 true 2.448,1.531 2.76,1.729 0.313,0.198 10 false *a 0.125,1.458 0.438,1.656 0.313,0.198 10 false *a 0.938,1.76 1.25,1.958 0.313,0.198 10 false *1 2.885,1.76 3.198,1.958 0.313,0.198 10 false *2 0.646,1.74 0.958,1.938 0.313,0.198 10 false *3
*1 Suction Hose Sub-assembly
*2 Suction Tube Sub-assembly B
*3 Piping Clamp
*a Alignment Mark
V113147

Install in this Direction


Align the alignment marks and connect the suction hose sub-assembly and suction tube sub-assembly B.

NOTICE:
·

Connect the parts by holding the pipe, not the piping clamp.

·

Do not apply excessive force to the suction hose sub-assembly and suction tube sub-assembly B.

·

Make sure not to cut the O-ring while installing it. (Cut O-rings cannot be installed)

·

Before connecting, remove any foreign matter adhered to the fitting area.




f.
E407936C01
0.677,1.677 0.677,1.344 true 2.656,1.677 2.656,1.344 true 1.344,1.729 1.344,1.396 true 1.563,1.74 1.563,1.406 true 0.594,1.698 0.906,1.896 0.313,0.198 10 false *1 2.583,1.698 2.896,1.896 0.313,0.198 10 false *2 1.26,1.74 1.573,1.938 0.313,0.198 10 false *3 1.49,1.729 1.802,1.927 0.313,0.198 10 false *a
*1 Suction Hose Sub-assembly
*2 Suction Tube Sub-assembly B
*3 Piping Clamp
*a Large Diameter Section of Piping Clamp


Securely insert the piping clamp to the point where the large diameter section of the piping clamp is covered by the suction tube sub-assembly B.

NOTICE:
·

Securely insert until the piping clamp claw enters the suction tube sub-assembly B.

E407937C01
2.552,1.656 2.552,1.323 true 4.76,1.719 4.76,1.385 true 2.969,1.656 2.969,1.323 true 2.469,1.646 2.781,1.844 0.313,0.198 10 false *1 4.688,1.719 5,1.917 0.313,0.198 10 false *2 2.885,1.656 3.198,1.854 0.313,0.198 10 false *3 1.125,2.104 1.438,2.302 0.313,0.198 10 false *a 3.906,2.104 4.219,2.302 0.313,0.198 10 false *b
*1 Suction Hose Sub-assembly *2 Suction Tube Sub-assembly B
*3 Piping Clamp - -
*a OK *b NG


·

When inserting, make sure that a click sound is heard.

·

Check that the suction hose sub-assembly is securely connected by pulling it.