RM36D0EC _51 Engine / Hybrid System _083062 M20D-FKS INTAKE / EXHAUST _0402931 INTAKE MANIFOLD A

M20D-FKS INTAKE / EXHAUST  INTAKE MANIFOLD  REMOVAL  


CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during intake manifold removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
·

Replacement of throttle body assembly

·

Cleaning the deposits from the throttle body assembly

·

Replacement of EGR valve assembly

·

Gas leak from exhaust system is repaired


Inspection After Repair
·

Poor idle, etc.

·

Engine start function, etc.


(Click here)

NOTICE:

This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION


PROCEDURE

Hide 89421 3.REMOVE E.F.I. VACUUM SENSOR ASSEMBLY (MANIFOLD ABSOLUTE PRESSURE SENSOR)

Click hereEngine / Hybrid System>M20D-FKS (EMISSION CONTROL)>VACUUM SENSOR>REMOVAL

Hide 82121 4.DISCONNECT ENGINE WIRE

a.
A433921

Remove the bolt.


b.

Detach the wire harness clamp and disconnect the engine wire.


c.
A433922

Disconnect the connector.


d.

Remove the 2 bolts.


e.

Detach the 2 wire harness clamps and disconnect the engine wire.


Hide 16279 5.DISCONNECT NO. 3 WATER BY-PASS PIPE

a.
A426161

Slide the clip and disconnect the No. 2 water by-pass hose from the No. 3 water by-pass pipe.


b.

Using an 8 mm socket wrench, remove the bolt and separate the No. 3 water by-pass pipe from the intake manifold.


Hide 17138B 6.REMOVE INTAKE MANIFOLD STAY

a.
A426160N01
1.885,1.729 2.01,1.896 0.125,0.167 10 true B 1.302,1.625 1.427,1.792 0.125,0.167 10 true A

Using an 8 mm socket wrench, remove the bolt (A).


b.

Remove the bolt (B).


c.

Detach the guide and remove the intake manifold stay.


Hide 23826 7.DISCONNECT NO. 1 FUEL VAPOR FEED HOSE

a.
A426163

Slide the clip and disconnect the No. 1 fuel vapor feed hose from the intake manifold.


Hide 17111 8.REMOVE INTAKE MANIFOLD

a.
A433923

Remove the 5 bolts and intake manifold from the cylinder head sub-assembly.


Hide 17177 9.REMOVE NO. 1 INTAKE MANIFOLD TO HEAD GASKET

a.
A426165

Remove the No. 1 intake manifold to head gasket from the intake manifold.


Hide 10.REMOVE VACUUM HOSE

a.
A426166

Remove the vacuum hose from the intake manifold.