RM3660EC _58 Vehicle Interior _080729 DOOR LOCK _0392012 REAR DOOR LOCK A

DOOR LOCK REAR DOOR LOCK INSTALLATION

CAUTION / NOTICE / HINT

HINT:: ·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.

PROCEDURE

Hide Display 1. PRECAUTION

NOTICE:: After turning the ignition switch (for Gasoline Model) or power switch (for HV Model) off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

Hide Display 69780E 2.INSTALL REAR DOOR INSIDE LOCK/UNLOCK KNOB LOCKING CABLE

a.

w/o Cover:

i.

B544816C01

0,0 0,0 false

V113147

Install in this Direction

Install the rear door inside lock/unlock knob locking cable as shown in the illustration.

ii.

B544814

Engage the 3 claws to close the cover as shown in the illustration.

b.

w/ Cover:

i.

B683095C01

0,0 0,0 false

V113147

Install in this Direction

Install the rear door inside lock/unlock knob locking cable as shown in the illustration.

Hide Display 69740E 3.INSTALL REAR DOOR LOCK OPEN LEVER REMOTE CONTROL CABLE

a.

w/o Cover:

i.

B544812C01

0,0 0,0 false

V113147

Install in this Direction

Install the rear door lock open lever remote control cable as shown in the illustration.

ii.

B544810

Engage the 2 claws to close the cover as shown in the illustration.

b.

w/ Cover:

i.

B683093C01

0,0 0,0 false

V113147

Install in this Direction

Install the rear door lock open lever remote control cable as shown in the illustration.

Hide Display 69038A 4.INSTALL REAR DOOR LOCK COVER SUB-ASSEMBLY (w/ Cover)

a.

B683091C01

0,0 0,0 false

V113147

Install in this Direction

Engage the claw as shown in the illustration.

b.

B683089

Engage the 2 claws to install the rear door lock cover sub-assembly as shown in the illustration.

Hide Display 69060A 5.INSTALL REAR DOOR LOCK WITH MOTOR ASSEMBLY

NOTICE:: ·

When reusing a removed rear door lock with motor assembly, replace the door lock wiring harness seal with a new one.

·

Do not allow grease or dust to adhere to the door lock wiring harness seal installation surface.

·

Reusing a door lock wiring harness seal or using a damaged door lock wiring harness seal may cause water ingress. This may result in a malfunction of the rear door lock with motor assembly.

a.

Apply MP grease to the sliding parts of the rear door lock with motor assembly.

b.

When reusing the rear door lock with motor assembly:

i.

Install a new door lock wiring harness seal to the rear door lock with motor assembly.

c.

B544807C01

2.865,2.969 3.01,2.729 true 2.771,3.01 2.948,3.198 0.177,0.188 10 true *a

*a	Release Plate
	Install in this Direction

Connect the rear door lock with motor assembly to the release plate of the rear door outside handle frame sub-assembly as shown in the illustration, and set it to the rear door panel.

HINT:: Make sure that the release plate of the rear door outside handle frame sub-assembly is securely connected to the rear door lock with motor assembly.

d.

Using a T30 "TORX" socket wrench, install the rear door lock with motor assembly with the 3 screws.

Torque:: 5.5 N*m (56 kgf*cm, 49 in.*lbf)

e.

Connect the connector.

Hide Display 68104 6.INSTALL REAR DOOR GLASS SUB-ASSEMBLY

Click hereVehicle Exterior>DOOR / HATCH>REAR DOOR>REASSEMBLY202307,999999,_59,_080735,_0392100,RM100000002D0BG_01_0018,

Hide Display 67408H 7.INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY

Click hereVehicle Exterior>DOOR / HATCH>REAR DOOR>REASSEMBLY202307,999999,_59,_080735,_0392100,RM100000002D0BG_01_0080,

Hide Display 67872 8.CONNECT REAR DOOR WEATHERSTRIP

a.

Connect the rear door weatherstrip.

Hide Display 68152C 9.INSTALL REAR DOOR GLASS RUN

Click hereVehicle Exterior>DOOR / HATCH>REAR DOOR>REASSEMBLY202307,999999,_59,_080735,_0392100,RM100000002D0BG_01_0022,

Hide Display 67842E 10.INSTALL REAR DOOR SERVICE HOLE COVER

Click hereVehicle Exterior>DOOR / HATCH>REAR DOOR>REASSEMBLY202307,999999,_59,_080735,_0392100,RM100000002D0BG_01_0023,

Hide Display 67858A 11.INSTALL REAR DOOR PANEL PROTECTOR

Click hereVehicle Exterior>DOOR / HATCH>REAR DOOR>REASSEMBLY202307,999999,_59,_080735,_0392100,RM100000002D0BG_01_0185,

Hide Display 67848A 12.INSTALL REAR DOOR NO. 1 VENT SEAL

Click hereVehicle Exterior>DOOR / HATCH>REAR DOOR>REASSEMBLY202307,999999,_59,_080735,_0392100,RM100000002D0BG_01_0026,

Hide Display 67674A 13.INSTALL REAR DOOR FRAME GARNISH

Click hereVehicle Exterior>DOOR / HATCH>REAR DOOR>REASSEMBLY202307,999999,_59,_080735,_0392100,RM100000002D0BG_01_0174,

Hide Display 86160B 14.INSTALL REAR SPEAKER ASSEMBLY

Click hereVehicle Exterior>DOOR / HATCH>REAR DOOR>REASSEMBLY202307,999999,_59,_080735,_0392100,RM100000002D0BG_01_0221,

Hide Display 67604 15.INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY

Click hereVehicle Exterior>DOOR / HATCH>REAR DOOR>REASSEMBLY202307,999999,_59,_080735,_0392100,RM100000002D0BG_01_0027,

Hide Display 16.INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR UPPER ARMREST BASE PANEL

Click hereVehicle Exterior>DOOR / HATCH>REAR DOOR>REASSEMBLY202307,999999,_59,_080735,_0392100,RM100000002D0BG_01_0028,

Hide Display 69284G 17.INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG

Click hereVehicle Exterior>DOOR / HATCH>REAR DOOR>REASSEMBLY202307,999999,_59,_080735,_0392100,RM100000002D0BG_01_0030,

Hide Display 18.CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

for NR Series: Click hereGeneral>MAINTENANCE>NR Series BATTERY>INSTALLATION202304,999999,_V1,_080956,_0392375,RM100000002BCCN_03_0002,

for 8ZR-FXE: Click hereGeneral>MAINTENANCE>8ZR-FXE AUXILIARY BATTERY>INSTALLATION202304,999999,_V1,_080956,_0392376,RM100000002ACL8_01_0029,

for M15B-FKS: Click hereGeneral>MAINTENANCE>M15B-FKS BATTERY>INSTALLATION202304,999999,_V1,_080956,_0453685,RM100000002BCCF_03_0002,

for M15C-FKS: Click hereGeneral>MAINTENANCE>M15C-FKS BATTERY>INSTALLATION202304,999999,_V1,_080956,_0453686,RM100000002BCCG_03_0002,

for M20A-FKS: Click hereGeneral>MAINTENANCE>M20A-FKS BATTERY>INSTALLATION202304,999999,_V1,_080956,_0470107,RM100000002BCCI_03_0002,

for M20E-FKS: Click hereGeneral>MAINTENANCE>M20E-FKS BATTERY>INSTALLATION202304,999999,_V1,_080956,_0474497,RM100000002BCCK_03_0002,

for M20C-FKS: Click hereGeneral>MAINTENANCE>M20C-FKS BATTERY>INSTALLATION202304,999999,_V1,_080956,_0484846,RM100000002BCCJ_03_0002,

for M20F-FXS, M20G-FXS: Click hereGeneral>MAINTENANCE>M20F-FXS, M20G-FXS AUXILIARY BATTERY>INSTALLATION202307,999999,_V1,_080956,_0611807,RM100000002CK9L_01_0015,

Hide Display 64490 19.INSTALL LUGGAGE COMPARTMENT SIDE TRAY ASSEMBLY (for M20F-FXS, M20G-FXS)

Click hereGeneral>MAINTENANCE>M20F-FXS, M20G-FXS AUXILIARY BATTERY>INSTALLATION202307,999999,_V1,_080956,_0611807,RM100000002CK9L_01_0028,

Hide Display 20.INITIALIZE POWER WINDOW CONTROL SYSTEM

for NR Series Engine:

Click hereVehicle Exterior>WINDOW / GLASS>POWER WINDOW CONTROL SYSTEM (for NR Series Engine)>INITIALIZATION202304,999999,_59,_080745,_0600092,RM100000002BB4K,

except NR Series Engine:

Click hereVehicle Exterior>WINDOW / GLASS>POWER WINDOW CONTROL SYSTEM (except NR Series Engine)>REGISTRATION202304,999999,_59,_080745,_0600091,RM100000002BB3M,

Hide Display 21.INSPECT POWER WINDOW OPERATION

for NR Series Engine:

Click hereVehicle Exterior>WINDOW / GLASS>POWER WINDOW CONTROL SYSTEM (for NR Series Engine)>OPERATION CHECK202304,999999,_59,_080745,_0600092,RM100000002BB4I,

except NR Series Engine:

Click hereVehicle Exterior>WINDOW / GLASS>POWER WINDOW CONTROL SYSTEM (except NR Series Engine)>OPERATION CHECK202304,999999,_59,_080745,_0600091,RM100000002BB3L,