RM3660EC _58 Vehicle Interior _080729 DOOR LOCK _0392011 FRONT DOOR LOCK A

DOOR LOCK  FRONT DOOR LOCK  INSTALLATION  


CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 1. PRECAUTION

NOTICE:

After turning the ignition switch (for Gasoline Model) or power switch (for HV Model) off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.


Hide 69760B 2.INSTALL FRONT DOOR INSIDE LOCK/UNLOCK KNOB LOCKING CABLE

a.
B515362C01
0,0 0,0 false
V113147

Install in this Direction


Install the front door inside lock/unlock knob locking cable as shown in the illustration.


Hide 69720D 3.INSTALL FRONT DOOR LOCK OPEN LEVER REMOTE CONTROL CABLE

a.
B515360C01
0,0 0,0 false
V113147

Install in this Direction


Install the front door lock open lever remote control cable as shown in the illustration.


Hide 69036A 4.INSTALL FRONT DOOR LOCK COVER SUB-ASSEMBLY

a.

for GTMC Made NR Series Engine:

i.
B515358C01
0,0 0,0 false
V113147

Install in this Direction


Engage the 2 claws as shown in the illustration.



b.

except GTMC Made NR Series Engine:

i.
B658988C01
0,0 0,0 false
V113147

Install in this Direction


Engage the claw as shown in the illustration.



c.
B515356

Engage the 2 claws to install the front door lock cover sub-assembly as shown in the illustration.


Hide 69040A 5.INSTALL FRONT DOOR LOCK WITH MOTOR ASSEMBLY

NOTICE:
·

When reusing a removed front door lock with motor assembly, replace the door lock wiring harness seal with a new one.

·

Do not allow grease or dust to adhere to the door lock wiring harness seal installation surface.

·

Reusing a door lock wiring harness seal or using a damaged door lock wiring harness seal may cause water ingress. This may result in a malfunction of the front door lock with motor assembly.



a.

Apply MP grease to the sliding parts of the front door lock with motor assembly.


b.

When reusing the front door lock with motor assembly:

i.

Install a new door lock wiring harness seal to the front door lock with motor assembly.



c.
B544801C01
2.854,2.958 2.635,2.677 true 2.813,2.969 3,3.156 0.188,0.188 10 true *1
*1 Front Door Lock Open Rod
V113147

Install in this Direction


Connect the front door lock open rod to the front door lock with motor assembly as shown in the illustration.

HINT:

Make sure that the front door lock open rod is securely connected to the front door lock with motor assembly.



d.

Using a T30 "TORX" socket wrench, install the front door lock with motor assembly with the 3 screws.

Torque:
5.5 N*m (56 kgf*cm, 49 in.*lbf)


e.

Connect the connector.


Hide 6.INSTALL FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side)

Hide 69220 7.INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY (for Driver Side)

Hide 15.INSTALL MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Driver Side)

Hide 16.INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Front Passenger Side)

Hide 64490 20.INSTALL LUGGAGE COMPARTMENT SIDE TRAY ASSEMBLY (for M20F-FXS, M20G-FXS)