DRIVE SHAFT / PROPELLER SHAFT  FRONT DRIVE SHAFT ASSEMBLY(for TFTM Made)  REASSEMBLY  

2.156,1.5 2.677,1.5 false 0.833,1.24 1.354,1.24 false 1.917,2.031 2.438,2.031 false 2.708,1.438 3.021,1.594 0.313,0.156 10 false *a 0.667,1.177 0.979,1.333 0.313,0.156 10 false *b 1.729,1.948 2.042,2.104 0.313,0.156 10 false *c

*a	Fulcrum Point
*b	Lever Push Position
*c	Band Support Position

Install the front No. 2 axle outboard joint boot clamp to the front axle outboard joint boot and temporarily fold back the lever at the fulcrum point.

NOTICE:

·

Set the lever to the guide groove correctly and install the clamp as far to the inside of the vehicle as possible.

·

Check the band and the lever for any deformation before folding back the lever.

·

The lever folds easily at the fulcrum point when pushed at the position shown in the illustration.

·

When folding back the lever, do not push at the end of the lever.

6.771,1.49 6.125,1.49 true 5.948,1.417 6.26,1.573 0.313,0.156 10 false *a

*a

Temporary Claw

-

-

·

If the lever bends in the middle, it may not engage with the temporary claws or may not be held in the correct position.

As shown in the illustration, while pressing the outboard joint area against the work surface, firmly press the lever into place by rolling the outboard joint area forward from the folded fulcrum point to the temporary claw area until a click sound is heard.

3.604,1.052 3.135,1.406 3.135,1.406 3.708,1.042 true 2.083,1.49 1.594,1.49 true 1.958,2.281 1.688,2.281 1.688,2.281 1.448,1.906 true 5.927,2.229 5.646,1.938 5.646,1.938 5.49,1.938 true 3.823,0.292 4.135,0.448 0.313,0.156 10 false *a 4.104,1.302 4.417,1.458 0.313,0.156 10 false *b 5.24,0.583 5.552,0.74 0.313,0.156 10 false *c 2.979,1.354 3.292,1.51 0.313,0.156 10 false *d 1.208,2.365 1.521,2.521 0.313,0.156 10 false *b 1.427,1.417 1.74,1.573 0.313,0.156 10 false *d 2.01,2.219 2.323,2.375 0.313,0.156 10 false *e 5.281,1.875 5.594,2.031 0.313,0.156 10 false *d

*a	Press down	*b	Contact Point
*c	Roll forward	*d	Temporary Claw
*e	Fulcrum Point	-	-

NOTICE:

·

Do not damage the deflector.

·

Make sure that the outboard joint is in direct contact with the work surface.

1.698,3.75 1.031,4.448 1.031,4.448 1.917,3.802 true 0.865,4.396 1.146,4.583 0.281,0.188 10 false *a

*a

Buckle

Using a plastic hammer, tap the buckle to secure it while adjusting the clearance between the lever and the groove to make the clearance between the buckle edge and the lever end even.

NOTICE:

·

Do not use excessive force when tapping with the plastic hammer.

·

Do not damage the front axle outboard joint boot.

0.906,0.469 1.135,0.469 1.135,0.469 1.552,1.01 true 3.01,0.469 3.323,0.667 0.313,0.198 10 false *a 1.198,0.135 1.51,0.333 0.313,0.198 10 false *b 0.542,0.375 0.854,0.573 0.313,0.198 10 false SST

*a	Turn
*b	Hold

Place SST onto the front No. 2 axle outboard joint boot clamp, press it against the boot and slightly tighten SST.

SST

09521-24010  

2.167,1.198 2.667,1.875 2.667,1.875 2.833,1.875 true 2.885,1.813 3.302,2.073 0.417,0.26 10 false SST

Using SST, measure the clearance of the front No. 2 axle outboard joint boot clamp.

SST

09240-00021  

Clearance:

0.5 to 1.5 mm (0.0197 to 0.0590 in.)

If the clearance is not as specified, retighten SST.

Install the front axle outboard joint boot clamp to the front axle outboard joint boot and partially bend down the lever.

NOTICE:

·

Make sure that the front axle outboard joint boot clamp is correctly positioned within the groove.

·

Confirm that the front axle outboard joint boot clamp and lever are not deformed or damaged.

2.469,0.938 2.771,1.219 0.302,0.281 10 false *a

*a	Place the tip near the center of the lever

Using water pump pliers, temporarily secure the front axle outboard joint boot clamp by pinching the front axle outboard joint boot clamp until a click sound is heard.

NOTICE:

Do not damage the front axle outboard joint boot.

1.365,3.417 0.948,4.094 0.948,4.094 1.635,3.417 true 0.792,4.052 1.104,4.208 0.313,0.156 10 false *a

*a

Buckle

Using a plastic hammer, bend the buckle to secure the lever and confirm that the tip of the lever is aligned with the buckle as shown in the illustration.

NOTICE:

·

Do not use excessive force when tapping with the plastic hammer.

·

Do not damage the front axle outboard joint boot.

0.51,1.844 0.698,1.938 0.698,1.938 1,1.76 false 0.635,1.938 0.948,2.094 0.313,0.156 10 false *a

*a

Claw

Using needle-nose pliers, engage each claw to install the 2 front drive shaft damper clamps as shown in the illustration.

NOTICE:

·

Be sure to install the clamp in the correct position.

·

Do not damage the front drive shaft damper.

·

Do not damage the claws.

Using needle-nose pliers, install the 2 front drive shaft damper clamps as shown in the illustration.

NOTICE:

·

Be sure to install the clamps in the correct position.

·

Do not damage the front drive shaft damper.

1.594,1.073 1.229,0.51 1.229,0.51 1.125,0.51 true 0.771,0.427 1.083,0.583 0.313,0.156 10 false SST 2.688,1.844 3,2.042 0.313,0.198 10 true *a 1.813,0.146 2.125,0.344 0.313,0.198 10 true *b

*a	Turn
*b	Hold

Place SST onto the front drive shaft damper clamp, press it against the damper and slightly tighten SST.

SST

09521-24010  

0.635,1.24 1.063,1.24 true 0.333,1.167 0.792,1.365 0.458,0.198 10 false SST

Using SST, measure the clearance of the front drive shaft damper clamp.

SST

09240-00021  

Clearance:

0.5 to 1.5 mm (0.0197 to 0.0590 in.)

If the clearance is not as specified, retighten SST.

Install the front axle inboard joint boot clamp to the front axle inboard joint boot and partially bend down the lever.

NOTICE:

·

Make sure that the front axle inboard joint boot clamp is correctly positioned within the groove.

·

Confirm that the front axle inboard joint boot clamp and lever are not deformed or damaged.

2.469,0.938 2.771,1.219 0.302,0.281 10 false *a

*a	Place the tip near the center of the lever

Using water pump pliers, temporarily secure the front axle inboard joint boot clamp by pinching the front axle inboard joint boot clamp until a click sound is heard.

NOTICE:

Do not damage the front axle inboard joint boot.

1.344,3.573 0.938,4.323 0.938,4.323 1.656,3.604 true 0.813,4.333 1.156,4.51 0.344,0.177 10 false *a

*a

Buckle

Using a plastic hammer, bend the buckle to secure the lever and confirm that the tip of the lever is aligned with the buckle as shown in the illustration.

NOTICE:

·

Do not use excessive force when tapping with the plastic hammer.

·

Do not damage the front axle inboard joint boot.

1.583,3.177 1.74,3.375 0.156,0.198 10 false A 1.979,0.135 2.292,0.333 0.313,0.198 11 false *B 0.313,0.125 0.625,0.323 0.313,0.198 10 false *A 1.844,0.302 2.156,0.5 0.313,0.198 10 false *C 0.146,0.302 0.458,0.5 0.313,0.198 10 false *C 0.146,1.26 0.458,1.458 0.313,0.198 10 false *D 1.865,1.25 2.177,1.448 0.313,0.198 10 false *D

*A	for LH Side
*B	for RH Side
*C	for Drive Shaft Type A
*D	for Drive Shaft Type B

Check whether the drive shaft dimension (A) is within specification.

Dimension (A) (for Drive Shaft Type A):

for LH Side	575.2 mm (1.89 ft.)
for RH Side	877.2 mm (2.88 ft.)

Dimension (A) (for Drive Shaft Type B):

for LH Side	579.2 mm (1.90 ft.)
for RH Side	883.2 mm (2.90 ft.)

0.656,1.635 1.531,1.635 1.531,1.635 2.146,1.104 true 0.323,1.563 0.781,1.76 0.458,0.198 10 false SST 2.281,1.781 2.594,1.979 0.313,0.198 10 false *a 2.177,0.281 2.49,0.479 0.313,0.198 10 false *b

*a	Turn
*b	Hold

Place SST onto the front axle inboard joint boot clamp, press it against the boot and slightly tighten SST.

SST

09521-24010  

1.938,0.792 3.052,0.792 true 3.104,0.719 3.396,0.917 0.292,0.198 10 false SST

Using SST, measure the clearance of the front axle inboard joint boot clamp.

SST

09240-00021  

Clearance:

0.5 to 1.5 mm (0.0197 to 0.0590 in.)

If the clearance is not as specified, retighten SST.

1.448,1.635 1.813,1.854 0.365,0.219 10 false A

Adjust dimension (A) until it is within the specified length.

Dimension (A) (for 8ZR-FXE):

for LH Side	581.2 mm (1.91 ft.)
for RH Side	880.2 mm (2.89 ft.)

Dimension (A) (for NR Series Engine):

for LH Side	600.9 mm (1.97 ft.)
for RH Side	855.9 mm (2.81 ft.)

Dimension (A) (for M15B-FKS):

for LH Side	610.9 mm (2.00 ft.)
for RH Side	855.9 mm (2.81 ft.)

0.74,0.948 1.073,0.948 true 2.302,0.958 2.635,0.958 true 1.76,1.885 1.76,2.042 1.76,2.042 2.115,2.042 true 1.094,2.49 1.573,2.792 true 0.677,0.313 0.99,0.469 0.313,0.156 10 false *1 0.573,0.854 0.885,1.01 0.313,0.156 10 false *a 2.667,0.865 2.979,1.021 0.313,0.156 10 false *a 2.135,1.948 2.448,2.104 0.313,0.156 10 false *a 0.927,2.385 1.24,2.542 0.313,0.156 10 false *a

*1	Front Axle Inboard Joint Grommet
*a	Recessed Parts

While keeping dimension (A) within the specified length, equalize the pressure within the inboard joint with atmospheric pressure by slightly lifting one of the recessed areas of the front axle inboard joint grommet from the front drive inboard joint assembly.

1.896,0.823 2.375,0.625 false 0.615,0.302 0.927,0.458 0.313,0.156 10 false *1 0.583,1.625 0.896,1.781 0.313,0.156 10 false *2 2.406,0.542 2.719,0.698 0.313,0.156 10 false *a 1.677,1.344 1.99,1.5 0.313,0.156 10 false B 0.76,2.938 1.073,3.094 0.313,0.156 10 false B 2.583,2.969 2.896,3.125 0.313,0.156 10 false B

*1	Front No. 2 Axle Inboard Joint Boot Clamp
*2	Front Axle Inboard Joint Grommet
*a	Fulcrum Point

Set the lever fulcrum point at any point (B) indicated in the illustration.

NOTICE:

·

Perform this work with the inside of the inboard joint kept at atmospheric pressure.

·

Set the lever into the guide groove correctly and install the clamp as far into the inside of the vehicle as possible.

2.156,1.542 2.656,1.542 false 0.781,1.135 1.281,1.135 false 1.979,2.073 2.479,2.073 false 2.708,1.469 3.021,1.625 0.313,0.156 10 false *a 0.615,1.063 0.927,1.219 0.313,0.156 10 false *b 1.792,1.99 2.104,2.146 0.313,0.156 10 false *c

*a	Fulcrum Point
*b	Lever Push Position
*c	Band Support Position

Temporarily fold back the lever at the fulcrum point.

NOTICE:

·

Check the band and the lever for any deformation before folding back the lever.

·

The lever folds easily at the fulcrum point when pushed at the position shown in the illustration.

·

When folding back the lever, do not push at the end of the lever.

6.771,1.49 6.125,1.49 true 5.948,1.417 6.26,1.573 0.313,0.156 10 false *a

*a

Temporary Claw

-

-

·

If the lever bends in the middle, it may not engage with the temporary claws or may not be held in the correct position.

As shown in the illustration, while pressing the inboard joint area against the work surface, firmly press the lever into place by rolling the inboard joint area forward from the folded fulcrum point to the temporary claw area until a click sound is heard.

3.615,1.104 3.365,1.698 3.365,1.698 3.719,1.083 true 2.083,1.49 1.594,1.49 true 5.927,2.219 5.76,1.917 5.76,1.917 5.531,1.917 true 1.885,2.292 1.604,2.292 1.604,2.292 1.365,1.875 true 3.823,0.302 4.135,0.458 0.313,0.156 10 false *a 4.073,1.333 4.385,1.49 0.313,0.156 10 false *b 5.219,0.698 5.531,0.854 0.313,0.156 10 false *c 3.25,1.719 3.563,1.875 0.313,0.156 10 false *d 1.208,2.365 1.521,2.521 0.313,0.156 10 false *b 1.427,1.406 1.74,1.563 0.313,0.156 10 false *d 5.354,1.844 5.667,2 0.313,0.156 10 false *d 1.938,2.25 2.25,2.406 0.313,0.156 10 false *e

*a	Press down	*b	Contact Point
*c	Roll forward	*d	Temporary Claw
*e	Fulcrum Point	-	-

NOTICE:

·

Make sure that the inboard joint is in direct contact with the work surface.

·

Do not damage the front drive shaft dust cover.

1.604,3.698 1.188,4.385 1.188,4.385 1.813,3.719 true 1.01,4.333 1.323,4.531 0.313,0.198 10 false *a

*a

Buckle

Using a plastic hammer, tap the buckle to secure it while adjusting the clearance between the lever and the groove to make the clearance between the buckle edge and the lever end even.

NOTICE:

·

Do not use excessive force when tapping with the plastic hammer.

·

Do not damage the front axle inboard joint boot.