RM3660EC _54 Brake _080771 BRAKE SYSTEM (OTHER) _0392412 BRAKE BOOSTER(for Gasoline Model) A

BRAKE SYSTEM (OTHER)  BRAKE BOOSTER(for Gasoline Model)  REMOVAL  


CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during brake booster assembly removal/installation are shown below.

HINT:

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven
Effect/Inoperative Function when Necessary Procedure not Performed Necessary Procedures Link
Stop and Start System Idle the engine for approximately 5 to 60 minutes or drive the vehicle until stop and start control is permitted (Click here)
Pre-collision System Perform steering sensor zero point calibration (Click here)
Lane Tracing Assist System
Front Camera System Drive the vehicle straight ahead at 15 km/h (9 mph) or more for 1 second or more. (Click here)


NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY


PROCEDURE

Hide 44772 5.DISCONNECT CHECK VALVE TO CONNECTOR TUBE HOSE (for NR Series Engine)

a.
C401008

Slide the clip and disconnect the check valve to connector tube hose from the brake booster assembly.


Hide 44772 6.DISCONNECT CHECK VALVE TO CONNECTOR TUBE HOSE (except NR Series Engine)

a.
C434177

Slide the clip and disconnect the check valve to connector tube hose from the brake booster assembly.


Hide 8.LOOSEN LOCK NUT

a.
C416090C01
1.083,1.948 1.177,1.948 1.177,1.948 1.698,1.323 false 2.573,1.927 2.448,1.927 2.448,1.927 1.906,1.375 true 0.927,1.865 1.24,2.021 0.313,0.156 10 false *1 2.615,1.844 2.802,2.021 0.188,0.177 10 false *2
*1 Lock Nut
*2 Brake Master Cylinder Push Rod Clevis


Loosen the lock nut of the brake master cylinder push rod clevis.


Hide 44610 11.REMOVE BRAKE BOOSTER ASSEMBLY

a.
C459486C01
0,0 0,0 false
V100155

Protective Tape


Apply protective tape to the vehicle body as shown in the illustration.


b.
C402106

Disengage the 5 clamps to remove the No. 2 brake tube clamp from the brake lines.


c.
C402107

Disengage the clamp and remove the No. 2 brake tube clamp from the vehicle body.


d.
C401001

Disengage the 5 clamps to remove the No. 1 brake tube clamp from the brake lines.


e.
C401012

Remove the 4 nuts.

NOTICE:

Do not apply excessive force to the brake lines.



f.

Remove the brake master cylinder push rod clevis and lock nut from the brake booster assembly.


g.

Remove the brake booster assembly from the vehicle body.

NOTICE:

Do not apply excessive force to the brake lines.



Hide 44785D 12.REMOVE BRAKE BOOSTER GASKET

a.

Remove the brake booster gasket from the brake booster assembly.