RM3660EC _53 Suspension _080787 REAR SUSPENSION _0596194 REAR COIL SPRING(for Torsion Beam Type Suspension) A

REAR SUSPENSION  REAR COIL SPRING(for Torsion Beam Type Suspension)  INSTALLATION  


PROCEDURE

Hide 42011 1.INSTALL REAR SPRING SEAT SUB-ASSEMBLY (for LH Side)

a.

Install the rear spring seat sub-assembly to the vehicle body with the nut.

Torque:
35 N*m (357 kgf*cm, 26 ft.*lbf)

HINT:

Perform this procedure only when replacement of the rear spring seat sub-assembly is necessary.



Hide 42011 2.INSTALL REAR SPRING SEAT SUB-ASSEMBLY (for RH Side)

HINT:
·

Perform this procedure only when replacement of the rear spring seat sub-assembly is necessary.

·

Perform the same procedure as for the LH side.



Hide 48259A 3.INSTALL REAR UPPER COIL SPRING INSULATOR LH

a.

Install the rear upper coil spring insulator LH to the rear coil spring LH.


Hide 48257C 4.INSTALL REAR UPPER COIL SPRING INSULATOR RH

HINT:

Perform the same procedure as for the LH side.


Hide 48258C 5.INSTALL REAR LOWER COIL SPRING INSULATOR LH

a.

Install the rear lower coil spring insulator LH to the rear coil spring LH.


Hide 48258B 6.INSTALL REAR LOWER COIL SPRING INSULATOR RH

HINT:

Perform the same procedure as for the LH side.


Hide 7.INSTALL REAR COIL SPRING

a.

Support the spring seat of the rear axle beam assembly using 2 jacks and 2 wooden blocks.

C491165C01
5.625,2.167 6.083,2.167 true 1.115,2.177 1.573,2.177 true 4.74,2.417 5.198,2.417 true 2,2.427 2.458,2.427 true 0.813,2.083 1.094,2.281 0.281,0.198 10 true *a 6.135,2.094 6.448,2.292 0.313,0.198 10 true *a 2.521,2.344 2.833,2.542 0.313,0.198 10 true *b 4.438,2.344 4.677,2.542 0.24,0.198 10 true *b
*a Wooden Block *b Jack



b.

Remove the 2 bolts and separate the rear axle beam assembly from the rear shock absorber assemblies LH and RH.


c.

Slowly lower the rear axle beam assembly using 2 jacks and 2 wooden blocks.


d.
C493199C02
0.656,1.385 1.063,1.385 1.063,1.385 1.708,1.813 true 1.073,3.771 1.073,4.115 1.073,4.115 1.688,4.115 true 1.698,3.781 0.771,3.781 true 0.479,1.313 0.792,1.51 0.313,0.198 10 false *a 1.344,2 1.656,2.198 0.313,0.198 10 false *b 1.917,2 2.229,2.198 0.313,0.198 10 false *b 0.573,3.708 0.885,3.906 0.313,0.198 10 false *a
*a Identification Mark
*b 30°
V100135

Rear of the Vehicle
V100136

Lower of the Vehicle


Set the rear coil spring to the rear axle beam assembly as shown in the illustration.

NOTICE:

Make sure that the identification mark is positioned on the lower side of the vehicle.



e.

Slowly jack up the rear axle beam assembly using 2 jacks and 2 wooden blocks, and temporarily install the rear axle beam assembly to the rear shock absorber assemblies LH and RH with the 2 bolts.

C491164


Hide 890C0A 8.INSTALL NO. 2 PARKING BRAKE WIRE ASSEMBLY

a.
C491162

Install the No. 2 parking brake wire assembly to the rear axle beam assembly with the nut and clamp.

Torque:
8.0 N*m (82 kgf*cm, 71 in.*lbf)


b.
C491161

Connect the No. 2 parking brake wire assembly connector to the parking brake actuator assembly.


c.

Engage the clamp.


d.

Connect the No. 2 parking brake wire assembly connector to the rear axle hub and bearing assembly.


Hide 890C0 9.INSTALL NO. 1 PARKING BRAKE WIRE ASSEMBLY

HINT:

Perform the same procedure as for the No. 2 parking brake wire assembly.


Hide 47319F 10.CONNECT REAR FLEXIBLE HOSE LH

a.

Temporarily install the rear flexible hose LH to the rear No. 4 brake tube.


b.
C491167C01
1.552,0.344 1.865,0.542 0.313,0.198 10 false *a
*a Torque Wrench Fulcrum Length


Secure the rear flexible hose LH with a new clip.

NOTICE:

Install the clip as far as it will go.



c.

Using a union nut wrench, connect the rear flexible hose LH to the rear No. 4 brake tube while holding the rear flexible hose LH with a wrench.

Torque:
Specified tightening torque : 15.2 N*m (155 kgf*cm, 11 ft.*lbf)

NOTICE:
·

Do not kink or damage the brake line.

·

Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.



HINT:
·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION

·

When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

13.4 N*m (137 kgf*cm, 10 ft.*lbf)




Hide 47318F 11.CONNECT REAR FLEXIBLE HOSE RH

HINT:

Perform the same procedure as for the LH side.


Hide 42110F 15.FULLY TIGHTEN REAR AXLE BEAM ASSEMBLY

a.
C496186C01
0.083,1.625 0.396,1.823 0.313,0.198 10 false *a
*a 0 mm (0.00 in.)


Set the rear axle beam assembly as shown in the illustration.


b.

Fully tighten the 2 rear axle beam assembly bolts.

Torque:
140 N*m (1428 kgf*cm, 103 ft.*lbf)


c.

Fully tighten the 2 rear shock absorber assembly bolts.

Torque:
49 N*m (500 kgf*cm, 36 ft.*lbf)

NOTICE:
for TMMMS Made:

While holding the nut, tighten the bolt.



Hide 18. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

Hide 19.PERFORM INITIALIZATION

Parking Assist Monitor System (Click here)