RM3660EC _59 Vehicle Exterior _080734 SLIDING ROOF / CONVERTIBLE _0393074 SLIDING ROOF HOUSING A

SLIDING ROOF / CONVERTIBLE  SLIDING ROOF HOUSING  INSTALLATION  


PROCEDURE

Hide 63203F 1.INSTALL SLIDING ROOF HOUSING SUB-ASSEMBLY

HINT:

As the illustration shown is an example, the actual details may differ.


a.

Loosen the 4 bolts of the brackets of the sliding roof or removable roof housing sub-assembly.

B677473


b.

Temporarily install the sliding roof or removable roof housing sub-assembly with the 6 nuts and 8 bolts.

B675554N01
2.885,1.219 3,1.385 0.115,0.167 10 true 1 4.427,2.104 4.542,2.271 0.115,0.167 10 true 2


c.

Tighten the 2 nuts.

HINT:

Tighten the 2 nuts in the order shown in the illustration.


Torque:
8.0 N*m (82 kgf*cm, 71 in.*lbf)


d.

Tighten the 4 nuts.

Torque:
8.0 N*m (82 kgf*cm, 71 in.*lbf)


e.

for TFTM Made:

Tighten the 12 bolts to install the sliding roof or removable roof housing sub-assembly.

B677491C01
0,0 0,0 false
V100135

Bolt (A)
V100136

Bolt (B)
V100137

Bolt (C) - -


HINT:
·

The brackets can be installed in any order.

·

Tighten the bolts in the order of (A), (B) and then (C).



Torque:
Bolt (A), (C) : 8.0 N*m (82 kgf*cm, 71 in.*lbf)
Bolt (B) : 5.4 N*m (55 kgf*cm, 48 in.*lbf)


f.

for GTMC Made:

Tighten the 12 bolts to install the sliding roof or removable roof housing sub-assembly.

B677492C01
0,0 0,0 false
V100135

Bolt (A)
V100136

Bolt (B)
V100137

Bolt (C) - -


HINT:
·

The brackets can be installed in any order.

·

Tighten the bolts in the order of (A), (B) and then (C).



Torque:
Bolt (A), (C) : 8.0 N*m (82 kgf*cm, 71 in.*lbf)
Bolt (B) : 5.4 N*m (55 kgf*cm, 48 in.*lbf)


Hide 2.CONNECT SLIDING ROOF DRAIN HOSE

HINT:

Use the same procedure for all of the sliding roof drain hoses.


a.
B535654C01
2.625,0.708 2.896,0.708 true 2.719,0.948 2.99,0.948 true 2.25,0.646 2.448,0.646 true 2.094,0.573 2.26,0.74 0.167,0.167 10 true *b 2.917,0.615 3.167,0.823 0.25,0.208 10 true *c 3.01,0.865 3.25,1.063 0.24,0.198 10 false *a
*a Drain Pipe
*b Clamp
*c Marking


Connect the sliding roof drain hose.

HINT:

Slide the hose to the base of the drain pipe.



b.

Engage the claw to secure the sliding roof drain hose.

HINT:

Make sure that the clamp is on the marking or between the marking and hose end.



Hide 63251H 3.INSTALL SLIDING ROOF WEATHERSTRIP

a.

for TFTM Made:

Install the sliding roof weatherstrip.

B513955C01
4,0.833 7,3.417 3,2.583 4.792,2.635 4.792,2.333 true 6.333,2.698 6.333,2.396 true 3.583,0.75 3.292,0.75 true 3.188,0.865 2.906,1.01 true 0.823,0.76 0.531,0.76 true 0.938,0.865 1.125,1.01 true 2.052,3.583 2.052,3.385 true 1.969,3.563 2.281,3.719 0.313,0.156 10 false *a 3.594,0.656 3.906,0.813 0.313,0.156 10 false *b 2.75,0.917 3.063,1.073 0.313,0.156 10 false *c 4.083,0.917 4.396,1.073 0.313,0.156 10 false *d 4.083,2.083 4.396,2.24 0.313,0.156 10 false *e 4.729,2.167 5.042,2.323 0.313,0.156 10 false *f 6.25,2.188 6.542,2.396 0.292,0.208 10 false *g 0.375,0.656 0.688,0.813 0.313,0.156 10 false *b 1.156,0.948 1.469,1.104 0.313,0.156 10 false *c
*a Joint *b Alignment Mark (Green)
*c Middle Mark *d Correct
*e Incorrect *f Pinched
*g Gap (raised, wavy, etc.) - -
V100136

Front Side - -


i.

Position the joint of the sliding roof weatherstrip on the rear side.


ii.

Align the alignment marks (green) on the sliding roof weatherstrip with the middle marks on the front corners of the sliding roof panel sub-assembly and install the sliding roof weatherstrip.

HINT:

Make sure to install the lip of the sliding roof weatherstrip securely.




b.

for GTMC Made Type A:

Install the sliding roof weatherstrip.

B686702C01
4,0.833 7,3.417 3,2.583 4.792,2.635 4.792,2.333 true 6.333,2.698 6.333,2.396 true 2.052,3.031 2.052,2.833 true 1.969,3.031 2.281,3.188 0.313,0.156 10 false *a 4.083,0.917 4.396,1.073 0.313,0.156 10 false *b 4.083,2.083 4.396,2.24 0.313,0.156 10 false *c 4.729,2.167 5.042,2.323 0.313,0.156 10 false *d 6.25,2.188 6.542,2.396 0.292,0.208 10 false *e
*a Joint *b Correct
*c Incorrect *d Pinched
*e Gap (raised, wavy, etc.) - -
V100136

Front Side - -


i.

Position the joint of the sliding roof weatherstrip on the rear side.


ii.

Install the sliding roof weatherstrip.

HINT:

Make sure to install the lip of the sliding roof weatherstrip securely.




c.

for GTMC Made Type B:

Install the sliding roof weatherstrip.

B513955C01
4,0.833 7,3.417 3,2.583 4.792,2.635 4.792,2.333 true 6.333,2.698 6.333,2.396 true 3.583,0.75 3.292,0.75 true 3.188,0.865 2.906,1.01 true 0.823,0.76 0.531,0.76 true 0.938,0.865 1.125,1.01 true 2.052,3.583 2.052,3.385 true 1.969,3.563 2.281,3.719 0.313,0.156 10 false *a 3.594,0.656 3.906,0.813 0.313,0.156 10 false *b 2.75,0.917 3.063,1.073 0.313,0.156 10 false *c 4.083,0.917 4.396,1.073 0.313,0.156 10 false *d 4.083,2.083 4.396,2.24 0.313,0.156 10 false *e 4.729,2.167 5.042,2.323 0.313,0.156 10 false *f 6.25,2.188 6.542,2.396 0.292,0.208 10 false *g 0.375,0.656 0.688,0.813 0.313,0.156 10 false *b 1.156,0.948 1.469,1.104 0.313,0.156 10 false *c
*a Joint *b Alignment Mark (Green)
*c Middle Mark *d Correct
*e Incorrect *f Pinched
*g Gap (raised, wavy, etc.) - -
V100136

Front Side - -


i.

Position the joint of the sliding roof weatherstrip on the rear side.


ii.

Align the alignment marks (green) on the sliding roof weatherstrip with the middle marks on the front corners of the sliding roof panel sub-assembly and install the sliding roof weatherstrip.

HINT:

Make sure to install the lip of the sliding roof weatherstrip securely.




Hide 63201G 4.INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY

a.
B517332N01
1.844,0.448 2,0.646 0.156,0.198 10 false a

Measure the width (a) of the sliding roof weatherstrip.

HINT:

This measurement will be used in a later step.



b.

Using a T25 "TORX" socket wrench, temporarily install the sliding roof glass sub-assembly with the 4 screws.


c.

Perform a level check.

B535655N01
3.917,0.833 6.833,2.5 2.917,1.667 1.802,1.594 1.938,1.76 0.135,0.167 10 true A 2.052,1.573 2.188,1.74 0.135,0.167 10 true A 2.406,2.104 2.542,2.271 0.135,0.167 10 true B 2.656,2.104 2.792,2.271 0.135,0.167 10 true B 2.49,1.125 2.625,1.292 0.135,0.167 10 true C 2.49,1.365 2.625,1.531 0.135,0.167 10 true C 2.156,2.344 2.292,2.51 0.135,0.167 10 true D 2.281,2.542 2.417,2.708 0.135,0.167 10 true D 5.865,0.958 6.177,1.156 0.313,0.198 10 false a

i.

Check the difference in level "a" between the roof panel and the upper surface of the sliding roof weatherstrip when the sliding roof glass sub-assembly is fully closed.

HINT:

"+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.


Standard:
Area Measurement Area Measurement
A - A -2.0 to 1.0 mm (-0.0787 to 0.0394 in.) B - B -1.0 to 2.0 mm (-0.0394 to 0.0787 in.)
C - C -1.5 to 1.5 mm (-0.0591 to 0.0591 in.) D - D -1.0 to 1.5 mm (-0.0394 to 0.0591 in.)




d.

Check the deformation of the sliding roof weatherstrip.

B535656N01
1.823,1.542 1.958,1.729 0.135,0.188 10 true A 2.063,1.531 2.198,1.719 0.135,0.188 10 true A 1.719,2.167 1.854,2.354 0.135,0.188 10 true B 1.917,1.969 2.052,2.156 0.135,0.188 10 true B 2.49,1.115 2.625,1.302 0.135,0.188 10 true C 2.479,1.365 2.615,1.552 0.135,0.188 10 true C 2.177,2.375 2.313,2.563 0.135,0.188 10 true D 2.302,2.552 2.438,2.74 0.135,0.188 10 true D 2.406,2.115 2.542,2.302 0.135,0.188 10 true E 2.656,2.125 2.792,2.313 0.135,0.188 10 true E 5.396,0.448 5.552,0.646 0.156,0.198 10 false a 5.354,2.073 5.51,2.271 0.156,0.198 10 false b

i.

With the sliding roof glass sub-assembly in the fully closed position, measure the width (b) of the sliding roof weatherstrip and, using the width (a) measured in step a., calculate the deformation of the sliding roof weatherstrip (a - b).

Standard:
Area Measurement Area Measurement
A - A 0.5 to 2.5 mm (0.0197 to 0.0984 in.) B - B 0.8 to 2.8 mm (0.0315 to 0.1102 in.)
C - C 0.5 to 2.5 mm (0.0197 to 0.0984 in.) D - D 0.8 to 2.8 mm (0.0315 to 0.1102 in.)
E - E 0.5 to 2.5 mm (0.0197 to 0.0984 in.) - -




e.

After adjusting the sliding roof glass sub-assembly, using a T25 "TORX" socket wrench, install the sliding roof glass sub-assembly with the 4 screws.

Torque:
4.0 N*m (41 kgf*cm, 35 in.*lbf)


Hide 5.CHECK FOR WATER LEAK

a.

After adjusting the sliding roof glass sub-assembly, check for water leakage into the vehicle interior.


b.

If there are any leaks, readjust the sliding roof glass sub-assembly.


Hide 62170A 7.INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.


Hide 63218G 8.INSTALL SLIDING ROOF SIDE GARNISH LH

a.

Engage the 4 claws to install a new sliding roof side garnish LH.


Hide 63217G 9.INSTALL SLIDING ROOF SIDE GARNISH RH

HINT:

Use the same procedure as for the LH side.