RM3660EC _51 Engine / Hybrid System _080750 NR Series FUEL _0393848 FUEL PRESSURE SENSOR A

NR Series FUEL  FUEL PRESSURE SENSOR  INSTALLATION  


PROCEDURE

Hide 23839A 1.INSTALL NO. 1 FUEL PIPE PLUG

a.

Install a new O-ring, new No. 1 fuel injector back-up ring, new No. 2 fuel injector back-up ring and new No. 3 fuel injector back-up ring to the No. 1 fuel pipe plug as shown in the illustration.

A381153C02
4.031,0.375 4.323,0.375 false 4.958,0.625 5.052,0.625 5.052,0.625 5.177,1.01 false 5.375,1.073 5.51,0.677 5.51,0.677 5.604,0.677 false 5.479,1.583 5.625,1.896 5.625,1.896 5.719,1.896 false 5.417,2.854 5.531,2.854 5.531,2.854 5.646,3.125 false 5.854,2.802 5.979,2.802 5.979,2.802 6.083,3.031 false 6.552,3.281 6.552,2.958 6.552,2.958 6.656,2.958 false 6.396,3.531 6.396,3.354 false 4.948,1.865 4.948,1.688 false 3.854,0.313 4.167,0.469 0.313,0.156 10 false *1 4.854,1.896 5.167,2.052 0.313,0.156 10 false *2 5.667,0.615 5.979,0.771 0.313,0.156 10 false *3 5.771,1.833 6.083,1.99 0.313,0.156 10 false *4 4.781,0.563 5.094,0.719 0.313,0.156 10 false *5 1.854,1.167 2.167,1.323 0.313,0.156 10 false *a 1.052,2.354 1.365,2.51 0.313,0.156 10 false *b 2.833,2.375 3.146,2.531 0.313,0.156 10 false *c 1.917,1.708 2.229,1.865 0.313,0.156 10 false *d 1.052,1.688 1.365,1.844 0.313,0.156 10 false *e 5.229,2.792 5.542,2.948 0.313,0.156 10 false *2 5.677,2.74 5.99,2.896 0.313,0.156 10 false *5 6.698,2.896 7.01,3.052 0.313,0.156 10 false *4 6.323,3.552 6.635,3.708 0.313,0.156 10 false *3 2.813,1.708 3.125,1.865 0.313,0.156 10 false *e
*1 No. 1 Fuel Pipe Plug *2 No. 1 Fuel Injector Back-up Ring
*3 No. 2 Fuel Injector Back-up Ring *4 No. 3 Fuel Injector Back-up Ring
*5 O-ring - -
*a No. 1 Fuel Injector Back-up Ring Opening *b Overlapped
*c Stretched *d Correct
*e Incorrect - -


NOTICE:
·

Check that there is no foreign matter or damage on the O-ring groove of the No. 1 fuel pipe plug.

·

Check that the No. 1 fuel injector back-up ring and No. 3 fuel injector back-up ring are installed in the correct orientation.

·

Make sure that the No. 1 fuel injector back-up ring, No. 2 fuel injector back-up ring, No. 3 fuel injector back-up ring and O-ring are installed in the correct order.

·

Check that the opening of the No. 1 fuel injector back-up ring is not overlapped or stretched as shown in the illustration.

·

After installing the O-ring, check that it is not contaminated with foreign matter and is not damaged.




b.

Install the dust cap sub-assembly to the No. 1 fuel pipe plug.


c.
A381154

Install a new gasket to the No. 1 fuel pipe plug as shown in the illustration.


d.

Secure the fuel delivery pipe in a vise between aluminum plates.

NOTICE:

Do not overtighten the vise.



e.

Using a 5 mm hexagon socket wrench, install the No. 1 fuel pipe plug to the fuel delivery pipe with the 2 bolts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


f.

Remove the fuel delivery pipe from the vise.


Hide 23814B 2.INSTALL FUEL PRESSURE SENSOR (FUEL DELIVERY PIPE)

HINT:

Perform "Inspection After Repair" after replacing the fuel pressure sensor (fuel delivery pipe).

Click hereEngine / Hybrid System>NR Series (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION


Click hereEngine / Hybrid System>NR Series (FUEL)>FUEL INJECTOR>INSTALLATION

NOTICE:
·

Do not remove the fuel pressure sensor from the fuel delivery pipe.

·

If the fuel pressure sensor is removed, replace the fuel pressure sensor (fuel delivery pipe) with a new one.



Hide 3.PERFORM INITIALIZATION

a.

Perform "Inspection After Repair" after replacing the fuel pressure sensor (fuel delivery pipe).

Click hereEngine / Hybrid System>NR Series (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION